Surgical fastener apparatus

• US 5,100,042 A
• Filed: 03/05/1990
• Issued: 03/31/1992
• Est. Priority Date: 03/05/1990
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Aranyi, Ernie, Zvenyatsky, Boris, Gravener, Roy
• Primary Examiner(s): Yost, Frank T.
• Assistant Examiner(s): Rada, Rinaldi
• Application Number:
  US07/488,182
• Time in Patent Office: 757 Days
• Field of Search: 227/175, 227/176, 227/177, 227/178, 227/180, 227/181, 227/21, 227/19, 227/120
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: Y10T 29/49945 by driven force fit

Abstract

An instrument for cutting body tissue and applying a plurality of two part surgical fasteners to the body tissue on each side of the cut. The instrument includes a U-shaped distal portion, and a body having a longitudinal portion for enclosing an axial drive means for pushing fasteners into position in the body tissue. The axial drive means is off-centered from the fastener pushing means in the fastener cartridge at the U-shaped distal portion. A trigger operated diverter is provided with a unique system of force conversion and transmission for converting a single off-centered axial drive force to a uniformly distributed drive force for pushing the fastener pushers, and the knife assembly.

Claims

1. Apparatus for substantially simultaneously applying a plurality of surgical fasteners to body tissue, which comprises a body having a distal end and a proximal end and having a longitudinal portion enclosing axial drive means for transmitting a distally directed drive force, a distal portion of said apparatus including a tissue reception space;

anvil means for closing fasteners, said anvil means being positioned at the distal portion of said tissue reception space;

fastener holding means for initially holding said surgical fasteners, said fastener holding means being pivotally mounted relative to said anvil means adjacent one end portion thereof and defining said tissue reception space therebetween, said fastener holding means containing a plurality of surgical fasteners arranged in generally parallel rows extending transversely to said longitudinal portion, and said rows being movable distally along respective paths each path having a centerline generally parallel to said longitudinal portion, said centerlines defining a center plane and said longitudinal portion being generally offset from said center plane;

means for initially advancing said fastener holding means distally at least sufficient to contact body tissue positioned within said aperture;

actuation means for reception of a proximally directed user applied force and for translating same to distally directed drive force on said axial drive means generally in alignment with said longitudinal portion;

means for translating said distally directed drive force to distally directed fastener drive force distributed generally uniformly over the length of the rows of said plurality of fasteners to apply said fasteners to the body tissue.

2. An apparatus for substantially simultaneously applying a plurality of surgical fasteners to body tissue, including a handle;

trigger means movable in response to a user applied drive force for transmitting said drive force to an axial drive means, said axial drive means transmitting said drive force distally along a lengthwise path;

body means with a longitudinal portion enclosing said axial drive means, said body means including a distal end and a proximal end;

a U-shaped distal portion having a distal leg;

an anvil assembly positioned at the distal leg of the U-shaped distal portion;

a fastener holding cartridge pivotally mounted relative to the anvil assembly and adjacent one end of the anvil assembly thereby defining a gap between them and containing a plurality of surgical fasteners and optionally including knife means for cutting body tissue;

the apparatus further including approximation means for actuating the fastener holding cartridge; and

fastener pushing means for substantially simultaneously pushing all of the fasteners from the fastener holding cartridge, said fastener pushing means having a proximal end and being linearly movable along a path having an axial centerline of movement in response to drive force applied to said proximal end; and

said apparatus being characterized in that;

the lengthwise path of the distally directed drive force transmitted by the drive means is in off-center alignment relative to the axial centerline of movement of the fastener pushing means, and said apparatus further includes means for translating said distally directed drive force to an evenly distributed drive force across the proximal end of said fastener pushing means.

3. The apparatus of claim 2 wherein said means for translating said distally directed drive force comprises:

a movable cam bar having a distal camming surface;

a surface for receiving movement from the off-centered path of said axial drive means;

means including at least one pivotable link for transmitting movement from said axial drive means to the cam bar;

means for maintaining said distal surface of the cam bar in an orientation substantially perpendicular to the centerline of movement of the fastener pushing means; and

means for transferring motion from said distal camming surface to said fastener pushing means.

4. The apparatus of claim 3 wherein said means for maintaining said distal surface of the ca bar in said substantially perpendicular orientation comprises at least one first member which projects from the cam bar and which is fixedly attached thereto, and at least one second member associated with the fastener holding cartridge, said second member having at least one guide surface contacted by said first member for restraining the movement of the first member to a predetermined path.

5. The apparatus of claim 4 wherein said second member is stationary relative to the fastener holder.

6. The apparatus of claim 5 wherein said second member comprises a side plate having a slot defined by said at lest one guide surface.

7. An apparatus for substantially simultaneously applying a plurality of two-part surgical fasteners to body tissue, said two-part surgical fasteners each having a fastener portion and a retainer portion, said apparatus including a handle;

a trigger means for receiving a user applied force;

a body with a longitudinal portion enclosing an axial drive means for transmitting a drive force along a lengthwise path;

a U-shaped distal portion having a distal leg;

an anvil assembly for holding the retainers, said anvil assembly being mounted at the distal leg of the U-shaped distal portion;

a fastener holding cartridge pivotally mounted relative to the anvil assembly adjacent one end of the anvil assembly thereby defining a gap between them and containing a plurality of fasteners and optionally including a knife means for cutting body tissue;

the apparatus further including approximating means for actuating the fastener holding cartridge; and

a fastener pushing means for substantially simultaneously pushing all of the fasteners from the fastener holding cartridge; and

said apparatus being characterized in that;

the U-shaped distal portion of the apparatus is defined by two U-shaped plate portions of supporting frame means mounted in parallel spaced apart relation to each other and having flat mutually facing surfaces and proximal legs with end portions extending above said fastener holding cartridge, said two U-shaped plate portions being connected by a spacer pin transversely mounted therebetween at the end portions of their respective proximal legs, and said plate portions of the frame means and said spacer pin cooperating so as to align the anvil assembly with the fastener holding cartridge.

8. The apparatus of claim 7, wherein said U-shaped plate portions are fabricated from stainless steel having a thickness of at least 0.07 inches.

9. An apparatus for applying a plurality of surgical fasteners to body tissue, said apparatus having a distal end and a proximal end and comprising:

a body with a longitudinal portion enclosing an axial drive means for translating a distally directed drive force along a longitudinal path through said body;

a handle associated with said body;

a trigger means associated with said body for receiving a user applied force and;

an anvil assembly;

a fastener holding cartridge pivotally mounted relative to the anvil assembly adjacent one end of the anvil assembly thereby defining a gap between them, said fastener holding cartridge containing a plurality of surgical fasteners and including a knife means for cutting body tissue, said knife means being distally movable in response to movement of the axial drive means;

approximating means for actuating the fastener holding cartridge; and

a fastener pushing means responsive to movement of the drive means for pushing the fasteners from the fastener holding cartridge said fastener pushing means being movable along a path, the centerline of said fastener pushing means path being non-collinear with the centerline of said drive means path;

means for translating said drive force from said drive means to a force evenly distributed along a proximal surface of said fastener pushing means;

wherein said knife means possesses a distally facing elongated surface for contacting the proximal end of the fastener pushing means, said distally facing elongated surface of the knife means abutting and moving said fastener pushing means in response to the distal movement of the axial drive means.

10. The apparatus of claim 9 wherein said knife means comprises a knife blade with a distal cutting edge and a proximal edge fixed to a blade holder which is slidably mounted within the fastener holding cartridge, said blade holder having at least one distally facing elongated surface parallel to and on each side of said knife blade.

11. The apparatus of claim 9 wherein said fastener pushing means comprises at least one pusher plate having a plurality of distally projecting flat finger-like projections, each projection being for pushing a respective one of the fasteners from the fastener holder cartridge.

12. An apparatus for applying a plurality of surgical fasteners to body tissue, said apparatus having a distal end and a proximal end and comprising:

a body with a longitudinal portion enclosing an axial drive means for transmitting a drive force longitudinally through said apparatus;

a handle associated with said body;

a trigger means associated with said body for receiving a user applied force;

an anvil assembly;

a fastener holding cartridge pivotally mounted relative to the anvil assembly and being adjacent one end of the anvil assembly thereby defining a gap between said fastener holding cartridge and said anvil assembly, said fastener holding cartridge containing a plurality of surgical fasteners and optionally including a knife means for cutting body tissue, said knife means being distally movable in response to movement of the axial drive means;

approximating means for actuating the fastener holding cartridge; and

fastener pushing means for pushing the fasteners from the fastener holding cartridge, said fastener pushing means including a pusher plate movable from a proximal position to a distal position in response to movement of the axial drive means and which is substantially flat on two opposite sides and which has a plurality of fastener-pushing members distally projecting from a back portion and interference means associated with at least one of the flat sides for frictionally engaging a cooperating surface of the fastener holding cartridge to prevent the fastener pusher plate from moving proximally after said plate has been moved to said distal position in response to movement of the axial drive means, said fastener pushing means having a centerline of movement non-collinear with said axial drive means; and

directing means for converting the drive force transmitted by said axial drive means to a drive force evenly distributed to the fastener pushing means.

13. The apparatus of claim 12 wherein said interference means comprises at least one detent projecting from the side of said pusher plate.

14. A fastener holding cartridge for use in an instrument for applying a plurality of surgical fasteners, which comprises:

a housing having a distal end and proximal end and containing a plurality of surgical fasteners, each fastener being slidably mounted within a slot;

fastener pushing means which is movable in a path having a centerline of movement for linearly pushing said fasteners from their respective slots in response to application of an off-centered linear drive force provided by drive means which is movable in a linear path which is non-collinear with the centerline of movement of the fastener pushing means;

redirecting means for converting the off-centered drive force to a drive force evenly distributed to the fastener pushing means, said redirecting means including a surface for receiving the off-centered drive force, a means for transmitting said force to a cam bar, said cam bar having a substantially flat distal surface for contacting the fastener pushing means and having a path of movement with a vector component aligned with the path of movement of the fastener pushing means, and said redirecting means further including means for restraining the orientation and movement of the cam bar such that the distal surface of the cam bar remains perpendicular relative to the centerline of movement of the fastener pushing means.

15. The fastener holding cartridge of claim 14 wherein said fastener pushing means comprises at least one pusher plate having a plurality of distally projecting, flat, finger-like projections, each projection being for pushing a respective one of the fasteners from said fastener holding cartridge.

16. The fastener holding cartridge of claim 15 wherein said pusher plate is movable from a proximal position to a distal position and has interference means for frictionally engaging a cooperating surface of the fastener holding cartridge when said pusher plate is in said distal position to prevent said pusher plate from returning to its proximal position.

17. The fastener holding cartridge of claim 16 wherein said interference means comprises at least one detent projecting from at least one of said pusher plate.

18. The fastener holding cartridge of claim 14 further comprising a knife means for cutting body tissue, said knife means being movable between a proximal position in which said knife means is completely enclosed by said cartridge and a distal position wherein a cutting edge of said knife means projects out of a corresponding slot in the distal end of the cartridge, said movement of the knife means being in response to movement of said linear drive force.

19. The fastener holding cartridge of claim 18 further including resilient means for biasing said knife means to its proximal position.

20. The fastener holding cartridge of claim 19 wherein said resilient means comprises a leaf spring.

21. The fastener holding cartridge of claim 14 wherein said means for restraining the orientation and movement of the cam bar comprises at least one first member which projects from the cam bar and is fixedly attached thereto, and at least one second member which is associated with the fastener holding cartridge, said second member having at least one guide slot for receiving said first member and for restraining its movement to a predetermined path.

22. The fastener holding cartridge of claim 21 wherein said second member is stationary relative to the fastener holding cartridge.

23. The fastener holding cartridge of claim 22 wherein said second member is a side plate.