Electric power cord take-up reel with automatically operated latch pawl actuated switching mechanism

• US 5,101,082 A
• Filed: 07/12/1990
• Issued: 03/31/1992
• Est. Priority Date: 07/12/1990
• Status: Expired due to Fees

• Current Assignee: Appleton Electric LLC (Emerson Electric Company)
• Original Assignee: Mcgill Manufacturing Company Incorporated (Emerson Electric Company)
• Inventors: Simmons, Louis P., Stuhlmacher, John A.
• Primary Examiner(s): Werner, Frank E.
• Assistant Examiner(s): LOWE, SCOTT
• Application Number:
  US07/552,235
• Time in Patent Office: 628 Days
• Field of Search: 191/12 R, 191/12.2 R, 191/12.2 A, 191/12.4, 200/61.15, 200/61.16
• US Class Current: 191/12.20R
• CPC Class Codes: B65H 2701/34 electric cords or electric power cables
• CPC Class Codes: B65H 75/38 involving the use of a core or former internal to, and supporting, a stored package of material
• CPC Class Codes: B65H 75/4434 actuated by pulling on or imparting an inclination to the material
• CPC Class Codes: B65H 75/4463 Swivelling attachment
• CPC Class Codes: B65H 75/4471 Housing enclosing the reel
• CPC Class Codes: H02G 11/02 using take-up reel or drum

Abstract

An electric power cord take-up reel having an external housing, a shaft mounted in the housing, and a spool journalled on the shaft for storing a length of electric power cord and spring-biased to rewind a length of cord previously withdrawn from the reel, and supplied with electric current from an external source through stator contacts in the housing and rotor contact rings on the spool. The reel includes an electric switch and a camming ratchet ring for interrupting the flow of current to the stator contacts while the cord is being withdrawn or retracted or is in its stored position on the spool. The camming ratchet ring is engageable with a latch pawl for locking the reel in a stationary position when a desired length of cord is withdrawn at which time the ring also activates the switch to energize the cord for use.

Claims

1. A take-up reel for automatically retracting a free end of an electric power cord supplied with current from an external power source comprising in combination, a reel housing, a shaft mounted in said housing, a spool journalled on said shaft for storing a length of electric power cord wound on the spool, a rewind spring attached to the spool and the shaft and biased to rotate the spool to rewind the free end of the cord previously withdrawn from the reel, means including a plurality of concentric rotor rings secured to the spool for transmitting electric current to the cord wound on the reel, means including a stator secured within the housing and carrying a plurality of electrical contacts respectively engaging the rotor rings for transmitting electric current thereto from the external power source, means for interrupting the flow of electric current from the external power source to at least one of the stator contacts and the cord as the free end of the cord is being withdrawn and retracted from the reel and when the cord is fully retracted to its stored position within the reel, said current interrupting means including an electric switch mounted within said housing an a camming ratchet ring mounted for limited rotation about said housing shaft adjacent said switch, said camming ratchet ring including a switch activating lobe selectively engageable with said switch, and means for biasing the camming ratchet ring toward a switch deactivating position so that the flow of current to the reel cord is normally interrupted, and means for locking the spool in a stationary position when the free end of the cord is withdrawn to a desired length and tension on the free end thereof is relieved, said locking means being disposed to engage and rotate said ratchet ring through said limited rotation so as to bring said cam lobe into operative engagement with said switch for actuating current flow to said stator contacts and the cord when the spool is locked in said stationary position.

2. A take-up reel as defined in claim 1 wherein said housing includes at least one peg and said camming ratchet ring includes at least one complementary arcuate slot, said camming ratchet ring being mounted in said housing with said peg fitted into said complementary arcuate slot, and said biasing means includes a return spring secured between said peg and one end of said complementary arcuate slot to bias the camming ratchet ring toward said switch deactivating position.

3. A take-up reel as defined in claim 1 wherein said camming ratchet ring has a plurality of external teeth formed on the outer periphery thereof and a latch pawl having an inner nose is pivotally mounted on the exterior of the spool, the latch pawl being normally biased to a generally radially inwardly extending position such that the inner nose of the latch pawl contacts the external teeth of the camming ratchet ring as the latch pawl rotates with the spool around the camming ratchet ring.

4. A take-up reel as defined in claim 3 wherein the outer periphery of the camming ratchet ring also contains a shallow depth locking ramp leading to each ratchet tooth such that when the free end of the cord is withdrawn to a desired length and the latch pawl is pivoted to rest on the locking ramp, the subsequent release of the cord results in the rotation of the spool in the opposite direction under the force of the rewind spring and the latch pawl is guided on the locking ramp to engage the ratchet tooth and lock the spool in said stationary position.

5. A take-up reel as defined in claim 4 wherein the force of the rewind spring is selected such that when the latch pawl engages a ratchet tooth to lock the spool in position, the rewind spring overcomes the biasing force on the camming ratchet ring to rotate the ring through said limited rotation and said activating lobe of the camming ratchet ring engages and activates the electrical switch to initiate the flow of current to the reed cord as the spool is locked in said stationary position.

6. A take-up reel as defined in claim 4 including means for pivoting the latch pawl to a non-locking position to allow the inner nose of the latch pawl to slide over the ratchet teeth on the outer periphery of the camming ratchet ring during rewind of the reel cord.

7. A spool lock and current interrupting device for an electric power cord take-up reel having a housing and a shaft rotatably mounting a spring biased storage and return spool for the cord supplied with electric current from an external source through stator contacts in the housing and rotor contact rings on the spool, said device comprising, in combination, a normally open switch mounted in the housing and connected in series between one of the stator contacts and the external source of electric current, a toothed camming ratchet ring mounted for limited rotation within the housing and having a cam lobe disposed for operative engagement with said switch incident to said limited rotation, means for normally biasing said camming ratchet ring out of engagement with said switch, and a locking pawl pivotally mounted on the spool and disposed to engage one of said ratchet teeth and to rotate said ratchet ring through said limited rotation so as to bring said cam lobe into operative engagement with said switch and thereafter preclude further rotation of said spring biased storage and return spool when tension on the end of the power cord withdrawn from the reel is relieved.

8. A device as defined in claim 7 wherein said camming ratchet ring includes a plurality of arcuate slots disposed on mounting pegs within the housing and said means for biasing said camming ratchet ring includes return springs disposed between the pegs and one end of the slots to bias the ring to a position out of engagement with the switch.

9. A device as defined in claim 8 including means for pivoting the locking pawl to a non-locking position to allow an inner nose of the latch pawl to slide over the ratchet teeth on the camming ratchet ring during rewind of the reel.

10. A take-up reel as defined in claim 8 wherein the outer periphery of the camming ratchet ring also contains a shallow depth locking ramp leading to each ratchet tooth such that when the free end of the cord is withdrawn to a desired length and the latch pawl is pivoted to rest on the locking ramp, the subsequent release of the cord results in the rotation of the spool in the opposite direction under the force of the rewind spring and the latch pawl is guided on the locking ramp to engage the ratchet tooth and lock the spool in said stationary position.

11. A take-up reel as defined in claim 10 wherein the force of the rewind spring is selected such that when the latch pawl engages a ratchet tooth to lock the spool in position, the rewind spring overcomes the biasing force on the camming ratchet ring to rotate the ring through said limited rotation and said activating lobe of the camming ratchet ring engages and activates the electrical switch to initiate the flow of current to the reel cord as the spool is locked in said stationary position.