Powder dispensing and cleaning apparatus

• US 5,101,532 A
• Filed: 12/29/1988
• Issued: 04/07/1992
• Est. Priority Date: 04/30/1987
• Status: Expired due to Fees

• Current Assignee: Fantom Technologies Inc.
• Original Assignee: IONA Appliances Incorporated /Appereils IONA Incorporated
• Inventors: Dyson, James, LaBute, Donald J.
• Primary Examiner(s): Moore, Chris K.
• Application Number:
  US07/291,344
• Time in Patent Office: 1,195 Days
• Field of Search: 15/50 C, 15/320, 15/377, 15/328, 222/199, 222/200
• US Class Current: 15/320
• CPC Class Codes: A47L 11/03 characterised by having provisions for supplying cleaning or polishing agents A47L11/065, A47L11/085, A47L11/125, A47L11/145, A47L11/161, A47L11/1625, A47L11/185, A47L11/201 take precedence
• CPC Class Codes: A47L 11/34 Machines for treating carpets in position by liquid, foam, or vapour, e.g. by steam
• CPC Class Codes: A47L 11/4041 Roll shaped surface treating tools
• CPC Class Codes: A47L 9/1633 Concentric cyclones

Abstract

Method and apparatus for controlling dispensing of "dry" powdered compositions particularly carpet cleaning compositions wherein the confined finely divided particles descend in a stream under gravity and have oscillatory movement imparted thereto next before discharge through an orifice leading therefrom so as to agitate, separate and propel the particles therethrough; and in the case of carpet cleaning operations depositing the finely divided discharged particles onto the surface of the fibres in a substantially uniform pattern thereover followed by working same into the fibres through the application thereto of a rotary brush or beater and thereafter recovering the residues by a suitable suction or vacuum unit utilizing a rotary brush or beater and an associated two stage cyclone separator.

Claims

1. A dispensing apparatus comprising:

a hopper formation including forward, rearward, side and bottom wall portions wherein the lowermost section of the forward wall portion terminates in a generally horizontally extending edge formation and the bottom wall portion presents a like horizontally extending edge formation so as to define a discharge orifice formation between said edge formations;

means supporting said bottom wall portion for swinging movement downwardly to move said edge formations towards and away from one another;

means for imparting reciprocatory movement to said swingable bottom wall portion;

a rotary brush formation mounted for rotation in spaced relation below and rearward of said edge formations on an axis parallel to said edge formations; and

means for imparting rotation to said rotary brush formation while reciprocatory movement is imparted to said swingable bottom wall portion.

2. A dispensing apparatus according to claim 1 wherein said swingable bottom wall portion inclines upwardly from said edge formations to the rear.

3. A dispensing apparatus according to claim 2, wherein means are provided for supporting said forward wall portion for swinging movement towards and away from said bottom wall portion so as to provide access to said hopper formation from above.

4. A dispensing apparatus according to claim 3 wherein the upper surface of said swingable bottom wall portion is substantially flat and smooth.

5. A dispensing apparatus according to claim 4 wherein releasable means are provided for maintaining said edge formations in engagement.

6. An apparatus for controlling the dispensing of a particulate composition onto an underlying surface comprising:

a receptacle portion having front, side and rear wall formations upstanding from a bottom wall formation including a displaceable pathway portion partially defining a discharge orifice formation for the passage of the particulate composition therethrough;

means supporting said receptacle portion for travel over the underlying surface and so present said discharge orifice formation to extend across the path of travel; and

means carried by said support means for imparting reciprocatory movement to said displaceable pathway portion.

7. A carpet cleaning apparatus comprising:

a hopper formation for the dispensing a particulate cleaning composition onto an underlying surface;

a rotary brush for working such composition on the underlying surface;

said hopper formation including a receptacle portion having front, side and rear wall formations upstanding from a bottom wall formation including a displaceable pathway portion partially defining a discharge orifice formation for the passage of the particulate composition therethrough;

means supporting said receptacle portion for travel over the underlying surface to be treated and so present said discharge orifice formation to extend across the path of travel;

said rotary brush being mounted for rotation within said support means so as to contact the underlying surface and extend across the path of travel; and

means carried by said support means for imparting reciprocatory movement to said displaceable pathway portion and for rotating said rotary brush.

8. A carpet cleaning apparatus comprising:

a hopper formation for dispensing of a particulate cleaning composition onto an underlying surface;

a rotary brush for working such composition into the fibres of the surface;

a rotary suction fan, a collection means for collecting residues of such composition and a nozzle communicating with the rotary suction fan and the associated collection means for recovering and collecting residues of such composition from the surface;

said hopper formation including a receptacle portion having front, side and rear wall formations upstanding from a bottom wall formation including a displaceable pathway portion partially defining a discharge orifice formation for the passage of the particulate composition therethrough;

means supporting said receptacle portion for travel over the underlying surface and so present said discharge orifice formation to extend across the path of travel;

said rotary brush being mounted for rotation within said support means so as to be presented to the underlying surface and extend across the path of travel;

said nozzle mounted on said support means to embrace said rotary brush and communicate with said rotary suction fan and associated collection means through a conduit extending between said fan and collection means; and

means carried by said support means for imparting reciprocatory movement to said displaceable pathway portion and for rotating said rotary brush and rotary suction fan.

9. Apparatus according to claim 8, wherein said discharge orifice formation is defined by a pair of opposed orifice defining lips wherein one of said lips comprises said displaceable pathway portion for reciprocatory movement therewith towards and away from the other lip so as to define a discharge gap therebetween, throughout such movement, through which the particulate composition may pass.

10. Apparatus according to claim 9 wherein the other of said opposed lips is presented by a portion of said front wall formation of said receptacle portion.

11. Apparatus according to claim 10 wherein said other orifice defining lip comprises a portion of said front wall formation extending inwardly from said front wall formation.

12. Apparatus according to claim 11 wherein said displaceable pathway portion is downwardly inclined towards said discharge orifice formation.

13. Apparatus according to claim 12 wherein said orifice defining lips have a maximum extent corresponding to the separation between the upstanding side wall formations of said receptacle portion.

14. Apparatus according to claim 13 wherein said orifice defining lips extend generally linearly horizontally.

15. Apparatus according to claim 14 wherein said displaceable pathway portion is mounted to swing from below upwardly whereby the lip thereof abuts the other of said lips and to swing downwardly under said reciprocatory movement.

16. Apparatus according to claim 15 wherein said means for imparting reciprocatory movement to said displaceable pathway portion include a rotary cam and a first cam follower.

17. Apparatus according to claim 16 wherein said first cam follower is carried by said displaceable pathway portion.

18. Apparatus according to claim 16 wherein said first cam follower depends from said displaceable pathway portion and said rotary cam presents a peripheral camming surface to said first cam follower in juxtaposition thereto, both the first cam follower and rotary cam being of a configuration whereby under rotation of said rotary cam the displaceable pathway portion is periodically reciprocated upwardly.

19. Apparatus according to claim 18 wherein said displaceable pathway portion is biased so that said first cam follower bears against said peripheral camming surface of said rotary cam.

20. Apparatus according to claim 19 wherein said displaceable pathway portion is biased by means of a spring.

21. Apparatus according to claim 16 wherein releasable means are provided for displacing the orifice defining lip of said pathway portion in a direction to bring the orifice defining lip together with the other of said orifice defining lips so as to close the discharge gap and hold the pathway portion against reciprocatory movement.

22. Apparatus according to claim 21 wherein said releasable means includes a second cam follower and a rotatable cam.

23. Apparatus according to claim 22 wherein said second cam follower depends from said displaceable pathway portion and said rotatable cam presents a partial camming surface to the second cam follower in juxtaposition thereto, both the second cam follower and rotary cam being of a configuration whereby, under partial rotation of said rotatable cam in one direction, said pathway portion is displaced upwardly to bring the orifice defining lip of the displaceable pathway portion together with the other of said orifice defining lips so as to close the discharge gap and hold same against reciprocatory movement and under partial rotation of said rotatable cam means in the reverse direction to release said pathway portion for reciprocatory movement.

24. Apparatus according to claim 22 wherein said displaceable pathway portion is biased against said means for imparting reciprocatory movement.

25. Apparatus according to claim 24 wherein said displaceable pathway portion is biased by means of a spring against said means for imparting reciprocatory movement.

26. Apparatus according to claim 25 wherein said spring is secured at one end to said second cam follower of said releasable means and secured at its other end to said bottom wall formation.

27. Apparatus according to claim 11 wherein said displaceable pathway portion is downwardly inclined at an angle of the order of 15°

to the horizontal when the lip formation thereof abuts the other of said lips defining said orifice.

28. A carpet cleaning apparatus comprising:

a base and wheels for supporting the apparatus for travel, a swingable handle formation projecting upwardly from said base for directing said base along a path of travel, a rotary brush mounted for rotation within said base to extend transversely of the path of travel of said base and project therebelow, a hopper formation mounted upon said base for receiving a particulate cleaning composition to be dispensed, a receptacle portion having front, side and rear wall formations upstanding from a bottom wall formation, a displaceable pathway portion partially defining a discharge orifice formation for the passage of the particulate composition therethrough, the discharge orifice formation being responsive to the displacement of said pathway portion and being arranged so as to extend transversely of the path of travel of said base and deliver the dispensed particulate composition therebeyond, means carried by said base for imparting reciprocatory movement to said displaceable pathway portion and for rotating said rotary brush, and switch means for controlling the imparting of said reciprocatory movement to said displaceable pathway portion and the imparting of rotation to said rotary brush.

29. Apparatus according to claim 28 wherein a nozzle has an inlet and outlet, and is carried by said base so as to embrace said rotary brush, with the inlet of the nozzle registering with that portion of said rotary brush projecting below said base, and which apparatus further includes a conduit leading from the outlet of said nozzle to a suction fan and further leading to an associated collection means, said suction fan generating an airstream from the inlet of said nozzle to said suction fan and said collection means whereby residues loosened by said rotary brush are recovered in said collection means and the airstream vented to the atmosphere.

30. Apparatus according to claim 29 wherein said suction fan is carried by said base.

31. Apparatus according to claim 30 wherein said associated collection means is carried by said swingable handle formation.

32. Apparatus according to claim 29 wherein said collection means comprises a cyclone separator.

33. Apparatus according to claim 29 wherein said swingable handle formation comprises a lower section including spaced apart supports and an upper section terminating uppermost in a hand-gripping portion.

34. Apparatus according to claim 33 wherein one of said supports includes a segment of said conduit leading from said suction fan to said collection means.

35. Apparatus according to claim 34 wherein said collection means comprises a cyclone separator having an inlet and an outlet with said cyclone separator mounted between said spaced apart supports, and means for establishing communication between said inlet of said cyclone separator and said segment of said conduit included within one of said supports.

36. Apparatus according to claim 35 wherein said cyclone separator comprises an interengaged upper section and lower section, with said upper section longitudinally separable from engagement with said lower section for removal of said lower section from the apparatus.

37. Apparatus according to claim 36 wherein said spaced apart supports are each comprised of upper and lower telescoping members, with said upper telescoping members being upwardly separable from said lower telescoping members and carrying said upper section of said cyclone separator therebetween, whereby, upon upward displacement of said upper telescoping members, said upper section of said cyclone separator is sufficiently longitudinally separated from said lower section of said cyclone separator so as to disengage from said lower section of the cyclone separator.

38. Apparatus according to claim 37 wherein said lower section of said cyclone separator is releasably secured against separation from the lower telescoping members of said spaced apart supports.

39. Apparatus according to claim 37 wherein said upper and lower telescoping members of said spaced apart supports are releasably secured against separation by suitable latches when said upper and lower sections of said cyclone separator are interengaged.

40. Apparatus according to claim 29 wherein that portion of said conduit leading from said outlet of said nozzle to said suction fan includes a valve therein, said valve being displaceable between a first position and a second position, said valve in said first position blocking said conduit so as to isolate said nozzle from said suction fan when said displaceable pathway portion is released for reciprocatory movement, and said valve in said second position establishing communication between said nozzle and said suction fan when said displaceable pathway portion is held against reciprocatory movement.

41. Apparatus according to claim 40 wherein said valve comprises a plate member carried by a pivot formation, and means are carried by said pivot formation for imparting displacement to the plate member.

42. Apparatus according to claim 41 wherein said means for imparting displacement to said pivot formation include a sector gear.

43. Apparatus according to claim 42 wherein said means for imparting reciprocatory movement to said displaceable pathway portion include a rotary cam and a first cam follower.

44. Apparatus according to claim 43 wherein a rotatable cam associated with a releasable means for displacing said pathway portion presents a further sector gear for interengagement with said sector gear of said pivot formation carried by said plate member whereby, under partial rotation of said rotatable cam in one direction, said valve is displaced to a first position blocking said conduit so as to isolate said nozzle from said suction fan, and, under partial rotation of said rotatable cam in another direction, said valve is displaced to said second position establishing communication between said nozzle and said suction fan.

45. Apparatus according to claim 44 wherein said means for imparting displacement to said pivot formation is spring biased to urge said plate member into said first position blocking said conduit.

46. Apparatus according to claim 45 wherein said apparatus is provided with actuating means for rotating said rotatable cam.

47. Apparatus according to claim 42 wherein the means for imparting displacement to said pivot formation carried by said valve plate member includes a third cam follower.

48. Apparatus according to claim 28 wherein said apparatus is provided with actuating means for rotating a rotatable cam.

49. Apparatus according to claim 48 wherein said actuating means is connected to said rotatable cam through a displaceable cable.

50. Apparatus according to claim 49 wherein said actuating means is rotatable about an axis to displace said cable.

51. Apparatus according to claim 50 wherein said actuating means is carried by said swingable handle formation.

52. Apparatus according to claim 49 wherein said rotatable cam is spring biased to impart tension to said cable.

53. Apparatus according to claim 28, wherein a switch means is provided for controlling the imparting of reciprocatory movement to said displaceable pathway portion and rotation to said rotary brush.

54. Apparatus according to claim 28 wherein said discharge orifice formation is defined by a pair of opposed orifice defining lips wherein one of said lips comprises said displaceable pathway portion for reciprocatory movement therewith towards and away from the other lip so as to define a discharge gap therebetween, throughout such movement, through which the particulate composition may pass.

55. Apparatus according to claim 54 wherein releasable means are provided for displacing the orifice defining lip of said pathway portion in a direction to bring the orifice defining lip together with the other of said orifice defining lips so as to close the discharge gap and hold the pathway portion against reciprocatory movement.

56. Apparatus according to claim 55 wherein said releasable means includes a second cam follower and a rotatable cam.

57. Apparatus according to claim 56 wherein said second cam follower depends from said displaceable pathway portion and said rotatable cam presents a part peripheral camming surface to the second cam follower in juxtaposition thereto, both the second cam follower and rotary cam being of a configuration whereby, under partial rotation of said rotatable cam in one direction, said pathway portion is displaced upwardly to bring the orifice defining lip of the displaceable pathway portion together with the other of said orifice defining lips so as to close the discharge gap and hold same against reciprocatory movement and under partial rotation of said rotatable cam means in the reverse direction to release said pathway portion for reciprocatory movement.

58. Apparatus according to claim 56 wherein said displaceable pathway portion is biased by means of a spring against said means for imparting reciprocatory movement thereto.

59. Apparatus according to claim 50 wherein said spring is secured at one end to said second cam follower and secured at its other end to said bottom wall formation.

60. Apparatus according to claim 28 wherein said displaceable pathway portion is biased against said means for imparting reciprocatory movement to said displaceable pathway portion.