Capacitive fluid level sensor

• US 5,103,368 A
• Filed: 05/07/1990
• Issued: 04/07/1992
• Est. Priority Date: 05/07/1990
• Status: Expired due to Fees

• Current Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Original Assignee: Therm-O-Disc Incorporated (Emerson Electric Company)
• Inventors: Hart, John R.
• Primary Examiner(s): GRIFFIN, DONALD
• Application Number:
  US07/519,731
• Time in Patent Office: 701 Days
• Field of Search: 361/284, 340/620, 73/304 C
• US Class Current: 361/284
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes

Abstract

A device that determines liquid level or volume by means of charging a plurality of capacitors in sequence. Each capacitor is charged for a fixed time interval. The voltage level obtained is a function of the liquid level and is compared with a known voltage to obtain an output signal that can be used to represent liquid depth. The capacitors are formed by two concentric tubes, one inside the other in a spaced relationship. The tubes reduce the effect of sloshing in the tank, resulting in a more stable reading. To measure volume or level in an irregular shaped tank, the capacitors can be arranged in a non-linear manner. The device has no moving parts to wear out and thus results in higher reliability and longer life.

Claims

1. A device for sensing the liquid level in the container comprising:

first and second elongated tubes in said container arranged one inside the other in a concentric, spaced relationship to reduce the effect of liquid sloshing in the container;

a continuous conductive surface on one of the elongated tubes to form one plate of a capacitor;

a plurality of separate, electrically-conductive surfaces arranged in a longitudinally-spaced relationship along the surface of the other of the elongated tubes in cooperative spaced relationship to said continuous conductive surface to form a plurality of individual capacitors that progressively increase in number from one end to the other of the tubes;

said separate electrically-conductive surfaces being physically and electrically isolated from one another;

each said separate electrically-conductive surface occupying a discrete longitudinal length of said other tube and with no part of one separate electrically-conductive surface extending beyond its discrete longitudinal length of said other tube into a discrete longitudinal length of said other tube occupied by an adjacent separate electrically-conductive surface;

means for utilizing the plurality of capacitors to determine the liquid level in the container; and

means for individually electrically connecting said continuous conductive surface and each of said separate electrically-conductive surfaces with said means for utilizing.

2. A device as in claim 1 wherein the means for utilizing the capacitors to determine liquid level comprises:

means for individually charging each capacitor for a fixed amount of time to achieve a charged voltage level that varies with the dielectric constant and depth of the liquid;

means for comparing said charged voltage level for each capacitor with a predetermined reference voltage level for each capacitor;

means for determining the voltage difference between said charged voltage level and said predetermined reference voltage for each capacitor to establish whether each capacitor is completely in liquid, partly in liquid and partly in air, or completely in air; and

means for using said voltage difference for each capacitor to determine the liquid depth.

3. A device as in claim 2 further comprising:

an oscillator coupled to the charging means for causing individual outputs to be coupled to the capacitors in sequence;

a gating device coupled between each output and ground potential; and

means coupling the oscillator to each gating device to determine the fixed time each capacitor is charged.

4. A device as in claim 1 wherein the means for utilizing the plurality of capacitors to determine liquid level comprises:

means for sequentially charging each capacitor for a fixed amount of time to achieve a voltage level that varies with the capacitor'"'"'s location with respect to the liquid; and

means for measuring the voltage level achieved by each capacitor to determine if the capacitor is in the liquid, out of the liquid, or partially immersed in the liquid so as to determine the liquid level.

5. A device as in claim 4 further comprising:

a reference voltage representing a capacitor immersed in liquid in the container;

means for comparing each capacitor voltage level with the reference voltage to generate an output signal representing a change in the liquid level in the container;

display means for presenting a visual indication of the liquid level in the container; and

means coupling the comparator output signal to the display means to cause a visual representation of the liquid level in the container.

6. A device as in claim 1 wherein the means for utilizing the plurality of capacitors to determine liquid level comprises:

means for sequentially charging each capacitor to a fixed voltage level over a time interval to obtain pulses whose width varies with the capacitor location with respect to the liquid; and

means for decoding the pulse width for each capacitor to determine if the capacitor is in the liquid, out of the liquid or partially immersed in the liquid so as to determine liquid level in the container.

7. A device as in claim 6 wherein the means for decoding the pulse widths comprises:

a low-pass filter; and

means for coupling the pulses from each capacitor to the low-pass filter to obtain a voltage level output proportional to the pulse width that represents the location of each capacitor in the liquid, out of the liquid, or partially immersed in the liquid, so as to determine the liquid level in the container.

8. A fluid level sensor for a container comprising:

first and second elongated tubes in said container arranged one inside the other in a concentric, spaced relationship to reduce the effects of fluid sloshing in the container;

a continuous conductive surface formed in the inside of the outer tube and the outside of the inner tube to form an elongated capacitor;

means for charging the elongated capacitor at consecutive intervals for a fixed amount of time to achieve a voltage level that varies with the dielectric constant and the depth of the liquid in which the elongated capacitor is immersed;

a plurality of reference voltage levels each of which represents a predetermined liquid level in the container;

means for sequentially comparing each reference voltage level with the capacitor voltage level obtained at each consecutive interval to generate an output signal representing a change in the liquid level in the containers;

a counter coupled to the output of the comparing means for counting each output signal representing a change in liquid levels; and

decoding means coupled to the counter for converting the count to signals for driving the visual display.

9. A device for sensing the liquid level in the container comprising:

first and second elongated tubes in said container arranged one inside the other in a concentric, spaced relationship to reduce the effect of liquid sloshing in the container;

a continuous conductive surface on one of the elongated tubes to form one plate of a capacitor;

a plurality of separate, electrically-conductive surfaces arranged in a spaced relationship on the surface of the other of the elongated tubes to form a plurality of individual capacitors;

at least a third elongated insulated surface concentric with and spaced from the first and second elongated tubes;

an electrically conductive surface on the third elongated insulated surface connected in electrical parallel with a selected one of the conductor surfaces on the first and second elongated tubes to increase the capacitance and the sensitivity of the device; and

means for utilizing the plurality of capacitors to determine the liquid level in the container.

10. A device as in claim 9 wherein the parallel connected conductive surfaces are ground planes.