Mechanically coupled automatic guidance system for agricultural tractors

• US 5,103,924 A
• Filed: 09/10/1990
• Issued: 04/14/1992
• Est. Priority Date: 09/10/1990
• Status: Expired due to Fees

• Current Assignee: Dean B. Walker
• Original Assignee: Dean B. Walker
• Inventors: Walker, Dean B.
• Primary Examiner(s): Marmor, Charles A.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/579,461
• Time in Patent Office: 582 Days
• Field of Search: 180/131, 180/79, 104/244.1, 280/776, 172/283, 172/591
• US Class Current: 180/401
• CPC Class Codes: A01B 69/005 by an additional operator

Abstract

A simple and inexpensive, mechanically coupled automatic guidance system for tractors comprising a ground line sensor which is directly coupled to a steering system comprising limited, partial, spatial disengagement or play about a narrow steering angle within which the automatic guidance system provides steering control, unencumbered by the forces of the primary steering system, especially the steering forces of a power-steered-tractor. The play in the steering system provides spatial relief of steering forces which could not otherwise be overridden by a purely mechanical system. The ground line sensor comprises three degrees of freedom permitting adjustable variation to the shape, breadth, and attitude of the sensor to conformably match a previously prepared ground line. At least two movement degrees of freedom allow the sensor to horizontally and vertically follow ground line and tractor path anomalies while providing feedback to the automatic guidance system. A sensor attachment tongue vertical controller allows an operator to disengage the ground line sensor allowing alternate safe operation of the steering system without damage to the steering system or to the automatic guidance system. The limited range of the automatic steering angle provides for re-engagement of the primary steering system by turning the primary steering beyond the narrow automatic steering angle. Thus, when the automatic guidance system is disengaged from the ground line, the tractor is dirigible only by the primary steering system.

Claims

1. An agricultural tractor comprising dirigible wheels, a steering system and an in-field automatic control system by which automatic steering of the tractor occurs along a ground line, said in-field automatic control system comprising:

sensing means by which the ground line is torsionally sensed;

means, carried by the tractor, for supporting the sensing means so that sensing of the ground line is accommodated;

dirigible means coupled by mechanical linkage means to both the supporting means and the dirigible wheels by which the wheels are selectively turned by said mechanical linkage means into alignment with the ground line responsive to operation of the sensing means.

2. An agricultural tractor according to claim 1 wherein the dirigible means comprise means connected by additional mechanical linkage means to means comprising part of the steering system.

3. An agricultural tractor according to claim 2 wherein said part means comprise at least first and second interconnected steering means and means by which a predetermined range of play is caused to exist between the first and second interconnected steering means whereby said selective turning is within the range of play and is essentially without effect upon steering via the steering system.

4. An agricultural tractor according to claim 1 wherein the sensing means comprise means which torsionally sense two ground lines.

5. An agricultural tractor according to claim 1 wherein said sensing means comprise ground engageable mechanical sensor means which are connected directly by mechanical linkage means to the dirigible means and by which ground information detected by the sensor means is fed back through the dirigible means to the dirigible wheels.

7. An agricultural tractor according to claim 5 wherein said sensing means comprise guide disk means comprising at least two spaced disks and means by which a plurality of adjustments may be selectively made to better sense the ground line.

8. An agricultural tractor according to claim 7 wherein said adjustments means comprise toeing angle adjustment means, lateral slanting angle adjustment means, and guide disk separating adjustment means.

9. An agricultural tractor according to claim 7 wherein said adjustments means comprise means by which the disk means are laterally and vertically selectively adjusted.

10. An agricultural tractor according to claim 5 wherein said sensing means comprise sensor disengagement means whereby said sensing means are removed from ground engagement to permit the tractor steering system to be exclusively used in turning the tractor.

11. An agricultural tractor according to claim 10 wherein said sensor disengagement means comprise a hydraulic cylinder carried by the support means by which the mechanical sensor means are selectively lifted from and lowered into ground engagement.

6. An agricultural tractor according to claim 6 wherein said sensing means comprise adjustment means whereby orientation of said sensing means is adjusted to best respond to the ground line.

12. An agricultural tractor comprising dirigible wheels and a composite steering system associated with the dirigible wheels, the composite steering system comprising first steering means comprising operator responsive steering control means associated with the dirigible wheels by which steered turns in excess of a predetermined amount are manually caused to occur, the composite steering means further comprising second steering means comprising ground engaging alignment sensing means solely coupled by mechanical linkage means to the dirigible wheels by which steering turns less than said predetermined amount are caused to occur.

13. An agricultural tractor according to claim 12 further comprising play-defining means by which said predetermined amount of steering is established without engaging the first steering means and composite steering means at the same time.

14. An agricultural tractor according to claim 13 wherein the play-defining means comprise interrelated telescoping members comprising adjustment means by which the predetermined amount can be selectively changed.

15. An agricultural tractor according to claim 14 wherein second steering means comprise dirigible means interposed between the sensing means and the play defining means.

16. An agricultural tractor according to claim 14 wherein second steering means comprise dirigible means connected to at least one dirigible wheel means.

17. An agricultural tractor according to claim 13 wherein the interrelated telescopic members accommodate relative telescopic travel therebetween and wherein the play-defining means comprise stop means which limit said telescopic travel to said predetermined amount.

18. An agricultural tractor according to claim 17 wherein the stop means comprise adjustable means by which the location of the stop means can be changed to selectively vary the telescopic travel.

19. An agricultural tractor according to claim 12 wherein the second steering means comprise tie rod means.

20. An agricultural tractor according to claim 12 wherein said ground engaging sensing means comprise guide disk means which comprise at least two spaced ground line following guide disks.

21. An agricultural tractor according to claim 20 wherein the guide disk means comprise toeing angle adjustment means, lateral slanting angle adjustment means, and guide disk separating adjustment means.

22. An agricultural tractor according to claim 20 wherein said second steering means comprise support means for carrying the sensing means, the support means comprising means accommodating lateral and vertical displacement of the sensing means along the ground.

23. An agricultural tractor according to claim 22 wherein said support means comprise disengagement means whereby said sensing means are removed from ground contact to permit the first steering means to be the only means by which steering can take place.

24. An agricultural tractor according to claim 23 wherein said disengagement means comprise hydraulic cylinder means which selectively lifts the support means to lift the sensing means from the ground and lowers the support means to cause the sensing means to engage the ground.

25. An agricultural tractor comprising a power steering means and in-field steering means which responsively guides the tractor by directional feedback received from a guidance apparatus solely coupled by mechanical linkage means;

the power-steered-tractor further comprising dirigible wheels;

first tie rod means which connects the power steering means to the dirigible wheels;

the solely mechanically linked guidance apparatus comprising a ground engaging sensor and second tie rod means which mechanically and directly communicate sensor-drived forces the dirigible wheels; and

means for producing play between the power steering means and the in-field steering means whereby the dirigible wheels are controllably turned with a predetermined range by sensor derived forces without interfering with the power steering means.

26. An agricultural tractor comprising power steering means and in field steering means which responsively guides the tractor by directional feedback received from a mechanically coupled guidance apparatus;

the power-steered-tractor further comprising dirigible wheels;

first tie rod means which connects the power steering means to the dirigible wheels;

the mechanically coupled guidance apparatus comprising a ground engaging sensor and second tie rod means which mechanically and directly communicate sensor-derived forces to the dirigible wheels;

means for producing play between the power steering means and the in field steering means whereby the dirigible wheels are controllably turned within a predetermined range by sensor derived forces without interfering with the power steering means; and

the first tie rod means further comprising outer and inner telescopically interrelated members each of which defines a plurality of alignable, dimensionally similar apertures.

27. An agricultural tractor according to claim 26 wherein the first tie rod means are adjustable telescoped to vary the length of the tie rod means and fixed in length by releasable fastener means through juxtaposed axial apertures in each telescopically adjusted member, whereby the length of the first tie rod means is adjusted when the dirigible wheels are variably separated to accommodate wheel placement setting for travel along any of a ground line defining furrow, unplanted row, spaced ridges, and a terrain groove.

28. An agricultural tractor according to claim 27 wherein the second tie rod means comprise telescopically adjustable tie rod means whereby the length of the second tie rod means is selectively adjusted when the dirigible wheels are separated to accommodate wheel placement setting for travel within any of the furrow, the unplanted row, the space ridges, and the groove.

29. An agricultural tractor according to claim 28 wherein the first tie rod means are released to telescope freely one member within another and the second tie rod means are secured at a related fixed length which selectively sets the dirigible wheels for travel within any of the furrow, the unplanted row, the spaced ridges, and the groove.

30. An agricultural tractor according to claim 29 wherein the means for producing play comprises stop means which provide a limit for the telescopic travel of the first tie rod means whereby, at a predetermined maximum lateral guidance angle, further telescoping of the first tie rod means is blocked and the guidance forces of the power-steering control the dirigible wheels.

31. An agricultural tractor according to claim 30 wherein the stop means comprise hollow cylindrical stop means which comprise internal dimensions similar to the outer dimensions of the inner telescoping member of the first tie rod means whereby said hollow cylindrical stop means are slidably placeable along the length of the inner member of the first tie rod means.

32. An agricultural tractor according to claim 31 wherein the hollow cylindrical stop means further comprise a plurality of apertures, dimensionally similar to the apertures in the telescoping members of the first tie rod means, but disposed in a helical pattern around the circumference of said hollow cylindrical stop means such that the position of said hollow cylindrical stop means is adjustable in increments substantially smaller than the diameter of one of the apertures.

33. An agricultural tractor according to claim 30 wherein washers are placed between said stop means and the outer member of the first tie rod means whereby a vernier adjustment is made in the magnitude of the maximum lateral guidance angle.

34. An agricultural tractor according to claim 26 wherein the ground engaging sensor is coupled to the dirigible wheels and provides feedback which steers the tractor within the limits of the lateral guidance angle.

35. An agricultural tractor according to claim 34 wherein said sensor comprises means which are adjusted to fit within a previously prepared ground line.

36. An agricultural tractor according to claim 35 wherein said sensor comprises guide disk means which comprise at least two spaced disks and adjustment means whereby the guide disk means are modified in preparation for sue to accommodate use with a specific ground line.

37. An agricultural tractor according to claim 36 wherein said adjustment means comprise means defining several degrees of freedom, the defining means comprise toeing angle adjustment means, lateral slanting angle adjustment means, and guide disk separating adjustment means.

38. An agricultural tractor according to claim 35 wherein said sensor comprises means defining at least two degrees of freedom of movement whereby movement of said sensor laterally and vertically follows the ground line.

39. An agricultural tractor according to claim 34 wherein said sensor comprises sensor disengagement means whereby said sensor is raised from ground engagement to permit the tractor power steering system to exclusively steer the tractor.

40. An agricultural tractor according to claim 39 wherein said sensor disengagement means comprise two way cylinder means which selectively lifts and lowers the sensor from and into ground engagement.

41. An agricultural tractor comprising:

a power steering means and in-field steering means which responsively guides the tractor by directional feedback received from guidance apparatus solely coupled by mechanical linkage means;

the power-steered-tractor further comprising dirigible wheels;

tie rod means which connect the power steering means to the dirigible wheels;

the solely mechanically linked guidance apparatus comprising a ground engaging sensor and directly connecting dirigible means which mechanically and directly communicate sensor-derived forces to the dirigible wheels; and

means for producing play between the power steering means and the in-field steering means whereby the dirigible wheels controllably turned within a predetermined range by sensor derived forces without interfering with the power steering means.

42. An agricultural tractor comprising:

a power steering means and in field steering means which responsively guides the tractor by directional feedback received from a mechanically coupled guidance apparatus;

the power-steered-tractor further comprising dirigible wheels;

tie rod means which connect the power steering means to the dirigible wheels;

the mechanically coupled guidance apparatus comprising a ground engaging sensor and directly connecting dirigible means which mechanically and directly communicate sensor-derived forces to the diribgible wheels;

means for producing play between the power steering means and the in field steering means whereby the dirigible wheels are controllably turned within a predetermined range by sensor derived forces without interfering with the power steering means; and

;

the tie rod means further comprising outer and inner telescopically interrelated members each of which defines a plurality of alignable, dimensionally similar apertures.

43. An agricultural tractor according to claim 42 wherein the tie rod means are adjustably telescoped to vary the length of the tie rod means and fixed in length by releasible fastener means through juxtaposed axial apertures in each telescopically adjusted member, whereby the length of the tie rod means is adjusted when the dirigible wheels are variably separated to accommodate wheel placement setting for travel along any of a ground-defining furrow, an unplanted row, spaced ridges, and a groove.

44. An agricultural tractor according to claim 42 wherein the tie rod means comprise released means which relatively telescope freely.

45. An agricultural tractor according to claim 44 wherein the means for producing play comprises stop means which provide a limit for the telescopic travel of the tie rod means whereby, at a predetermined maximum lateral guidance angle, further telescoping of the tie rod means is blocked and the guidance forces of the power-steering control the dirigible wheels.

46. An agricultural tractor according to claim 45 wherein the stop means comprise a hollow cylinder further comprising a first segment which comprises internal dimensions similar to the outer dimensions of the inner telescoping member of the tie rod means and a second segment which comprises a pair of symmetrically disposed longitudinal tines, formed by two juxtaposed longitudinal slits along the second segment, and which comprises internal dimensions similar to the outer dimensions of the outer telescoping member of the tie rod means whereby said hollow cylindrical stop means are slidably placeable along the length of the inner member of the tie rod means and are slidably placeable along at least a portion of the outer telescoping member of the tie rod means to a position whereat a cinch or clamp is applied across said tines to releasibly affix the lateral and angular position of said hollow cylindrical stop means to the outer telescoping member.

47. An agricultural tractor according to claim 46 wherein the hollow cylindrical stop means further comprise at least one pair of juxtaposed longitudinal slot apertures, the width to each slot aperture being dimensionally similar to the apertures in the telescoping members of the first tie rod means, such that fastener means threaded through the slot apertures in the hollow cylindrical stop means and through an aperture in the inner telescoping member and affixed by fastener retainer means is free top slide in the slot apertures whereby the length of play is established.

48. An agricultural tractor according to claim 42 wherein the ground engaging sensor is mechanically coupled directly to the dirigible wheels by mechanical linkage means and comprise means providing feedback which steers the tractor within the limits of the lateral guidance angle.

49. An agricultural tractor according to claim 48 wherein said sensor comprises means which are adjusted to fit a previously prepared ground line.

50. An agricultural tractor according to claim 49 wherein said sensor comprises guide disk means which comprise at least two spaced disks and adjustment means whereby the guide disk means are modified in preparation for use to accommodate use with a specific ground line.

51. An agricultural tractor according to claim 50 wherein said adjustment means comprise toeing angle adjustment means, lateral slanting angle adjustment means, and guide disk separating adjustment means, by which several degrees of freedom are provided to the adjustment means.

52. An agricultural tractor according to claim 49 wherein said sensor comprises means defining at least two degrees of freedom of movement whereby movement of said sensor laterally and vertically follows the ground line.

53. An agricultural tractor according to claim 48 wherein said sensor comprises sensor disengagement means whereby said sensor is raised from ground engagement to permit the tractor power steering system to exclusively steer the tractor.

54. An agricultural tractor according to claim 53 wherein said sensor disengagement means comprise two way cylinder means which selectively lifts and lowers the sensor from and into ground engagement.

55. A method for operating an agricultural tractor comprising the steps of;

(1) steering the tractor into alignment with a ground line;

(2) lowering an automatic in-field steering sensor in to contact with the ground line;

(3) displacing the tractor to gernerally follow the ground line while turning dirigible wheels of the tractor solely responsive to direct feedback from mechanical linkage means coupled to the ground engaging sensor;

(4) lifting the automatic steering sensor from contact with the ground mark;

(5) steering the tractor into alignment with a second ground line; and

(6) repeating the aforestated steps (2) through (4).

56. A method of equipping a tractor with an automatic, tractor guidance system comprising the steps of:

p1 disassembling a telescoping steering rod assembly which comprises outer and inner telescoping members;

slidably positioning cylindrical steps along each inner member such that, as the members telescopically shorten, each outer member moves toward each cylindrical stop and reassembling the tractor'"'"'s primary, telescoping steering rod assembly;

affixing the stops such that a predetermined amount of play is permitted in the telescoping steering rod assembly; and

attaching a ground engaging in field sensor and associated in field secondary steering rod assembly.