Abrasive article

• US 5,104,424 A
• Filed: 06/04/1990
• Issued: 04/14/1992
• Est. Priority Date: 11/20/1989
• Status: Expired due to Term

• Current Assignee: Norton Company (Compagnie De Saint-Gobain)
• Original Assignee: Norton Company (Compagnie De Saint-Gobain)
• Inventors: Smith, Robert N., Hickory, Gordon E., Terragni, Renato
• Primary Examiner(s): Dixon, Jr., William R.
• Assistant Examiner(s): THOMPSON, WILLIE
• Application Number:
  US07/541,885
• Time in Patent Office: 680 Days
• Field of Search: 51/298, 51/308, 51/309
• US Class Current: 51/309
• CPC Class Codes: B24D 3/28 Resins or natural or synthetic macromolecular compounds B24D3/22 takes precedence
• CPC Class Codes: C04B 35/634 Polymers C04B35/636 takes precedence
• CPC Class Codes: C04B 35/63452 Polyepoxides
• CPC Class Codes: C04B 35/63472 Condensation polymers of aldehydes or ketones

Abstract

Abrasive wheel using sol gel alumina particles and silicon carbide abrasive particles in a high elastic modulus bond containing an inorganic filler.

Claims

1. Abrasive wheel, having a sand blast penetration of up to about 5.10 mm and a weight per unit volume of up to 2.80, comprising:

(a) seeded sol gel alumina abrasive particles,

(b) silicon carbide abrasive particles, and

(c) a high elastic modulus resin bond in which the particles are carried.

2. Abrasive wheel as recited in claim 1, wherein a portion of the silicon carbide particles is replaced by fused alumina particles and/or bubble alumina, and wherein an active filler grinding aid is carried in the resin bond.

3. Abrasive wheel as recited in claim 2, wherein the filler grinding aid is selected from the group consisting of FeS₂, K₂ SO₄, Na₃ AlF₆, and K₃ AlF₆, KAlF₄, and mixtures thereof.

4. Abrasive wheel as recited in claim 3, wherein the filler grinding aid is a mixture of FeS₂ and K₂ SO₄.

5. Abrasive wheel as recited in claim 1, wherein the resin bond is selected from the group consisting of phenolic and epoxy resins.

11. Abrasive wheel as recited in claim 1, wherein a portion of the silicon carbide is replaced by abrasive particles selected from the group consisting of co-fused alumina-zirconia, sintered alumina., sintered bauxite, garnet, flint, and sintered alumina-zirconia.

6. Abrasive wheel having a sand blast penetration of up to about 5.00 mm and a weight per unit volume of up to 2.80 g/cc, comprising:

(a) Seeded sol gel alumina abrasive particles,

(b) silicon carbide abrasive particles, and

(c) a high elastic modulus resin bond in which the particles are carried.

7. Abrasive wheel as recited in claim 6, wherein a portion of the silicon carbide particles is replaced by fused alumina particles and/or bubble alumina, and wherein an active filler grinding aid is carried in the resin bond.

8. Abrasive wheel as recited in claim 7, wherein the filler grinding aid is selected from the group consisting of FeS₂ and K₂ SO₄, Na₃ AlF₆, and K₃ AlF₆, KAlF₄, and mixtures thereof.

9. Abrasive wheel as recited in claim 8, wherein the filler grinding aid is a mixture of FeS₂ and K₂ SO₄.

10. Abrasive wheel as recited in claim 6, wherein the resin bond is selected from the group consisting of phenolic and epoxy resins.

12. Abrasive wheel having a sand blast penetration of up to about 5.00 mm and a weight per unit volume of up to 2.80 g/cc, comprising:

(a) seeded sol gel alumina abrasive particles of filamentary shape,

(b) silicon carbide particles; and

(c) a high elastic modulus bond in which the particles are carried.

13. Abrasive wheel as recited in claim 12, wherein a portion of the silicon carbide particles is replaced by abrasive particles selected from the group consisting of fused alumina particles, and bubble alumina, and wherein an active filler grinding aid is carried in the bond.

14. Abrasive wheel as recited in claim 13, wherein the filler grinding aid is a mixture of FeS₂ and K₂ SO₄.

15. Abrasive wheel as recited in claim 13, wherein the filler grinding aid is selected from the group consisting of FeS₂, K₂ SO₄, Na₃ AlF₆, and K₃ AlF₆, KAlF₄, and mixtures thereof.

16. Abrasive wheel as recited in claim 12, wherein the bond is a resin selected from the group consisting of phenolic and epoxy resins.

17. Abrasive wheel as recited in claim 12, wherein the particles of filamentary shape have an average aspect ratio of at least 1.0, have a hardness of at least 16 GPa, and are formed of alpha alumina crystals having a size no greater than 1 micron.