Dynamic payload monitor

• US 5,105,896 A
• Filed: 03/05/1991
• Issued: 04/21/1992
• Est. Priority Date: 03/05/1991
• Status: Expired due to Term

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Kyrtsos, Christos T.
• Primary Examiner(s): MILLER JR, GEORGE
• Application Number:
  US07/665,195
• Time in Patent Office: 413 Days
• Field of Search: 177/139, 177/141, 177/146, 177/147, 177/25.14
• US Class Current: 177/139
• CPC Class Codes: E02F 9/264 Sensors and their calibration for indicating the position of the work tool
• CPC Class Codes: G01G 19/083 lift truck scale

Abstract

A dynamic payload monitor measures and displays payload weight for a loader vehicle by sensing the hydraulic pressure of a lift arm cylinder. The payload weight is computed by curve fitting the second cylinder pressure to a second order polynomial, calculating a pressure differential, and then performing interpolation or extrapolation with a pair of pressure versus position or time reference parabolas obtained during calibration. The weight computation algorithms used in the dynamic payload monitor are applicable to a number of work vehicles having at least one work implement linkage and at least one hydraulic cylinder for modifying the linkage geometry.

Claims

1. An apparatus for dynamically measuring payload weight supported by an implement linkage of a work vehicle, said implement linkage adapted to perform a work cycle including a lift portion, comprising:

a hydraulic cylinder connected between said vehicle and said implement linkage and being so constructed and adapted to actuate said implement linkage;

pressure sensing means for detecting hydraulic pressure within said hydraulic cylinder and responsively producing a first signal during said lift portion; and

computing means for receiving said first signal, determining an actual pressure differential in response to a difference in pressure within said hydraulic cylinder over a predetermined range of a predetermined operating parameter, and determining said payload weight as a function of said actual pressure differential.

2. An apparatus, as set forth in claim 1, wherein said payload is determined by comparing said actual pressure differential with at least one reference pressure differential.

3. An apparatus, as set forth in claim 1, wherein said computing means includes means for producing first and second reference parabolic curves, producing an actual payload parabolic curve in response to receiving said first signal, and calculating first and second reference pressure differentials based on said first and second reference parabolic curves, respectively, and wherein said actual pressure differential is calculated as a function of said actual payload parabolic curve.

4. An apparatus, as set forth in claim 3, wherein said payload weight is determined by interpolation if said actual pressure differential is between said first and second reference pressure differentials and by extrapolation if said pressure differential is not between said first and second reference pressure differentials.

5. An apparatus, as set forth in claim 3, wherein said actual payload parabolic curve is produced through curve fitting.

6. An apparatus, as set forth in claim 1, wherein said predetermined range of an operating characteristic is a predetermined time period during the lifting portion of said vehicle'"'"'s work cycle.

7. An apparatus, as set forth in claim 1, including position sensing means for detecting position of said implement linkage and responsively producing a position signal, and wherein said computing means includes means for receiving said position signal and said actual pressure differential is calculated as a function of said first signal and said position signal.

8. An apparatus, as set forth in claim 7, wherein said actual pressure differential is calculated over a predetermined implement linkage position range.

9. An apparatus, as set forth in claim 7, wherein said position sensing means includes a sensor adapted to measure the rotational angle of said implement linkage about a pivot pin.

10. An apparatus, as set forth in claim 7, wherein said position sensing means includes a sensor adapted to measure extension of said hydraulic cylinder.