Transparent anti-reflective coating

• US 5,106,671 A
• Filed: 12/10/1990
• Issued: 04/21/1992
• Est. Priority Date: 12/10/1990
• Status: Expired due to Term

• Current Assignee: Automotive Components Holdings LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Amberger, Charles J., Nietering, Kenneth E., Demiryont, Hulya
• Primary Examiner(s): Ryan, Patrick J.
• Assistant Examiner(s): TURNER, ARCHENE A
• Application Number:
  US07/624,820
• Time in Patent Office: 498 Days
• Field of Search: 428/426, 428/428, 428/432, 428/446, 428/336, 428/213, 428/215, 52/204
• US Class Current: 428/215
• CPC Class Codes: B32B 17/10018 comprising only one glass sheet
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/1055 characterized by the resin layer, i.e. interlayer
• CPC Class Codes: C03C 17/3482 comprising silicon, hydrogenated silicon or a silicide
• CPC Class Codes: G02B 1/115 Multilayers
• CPC Class Codes: Y10S 428/913 Material designed to be responsive to temperature, light, moisture
• CPC Class Codes: Y10T 428/2495 Thickness [relative or absolute]
• CPC Class Codes: Y10T 428/24967 Absolute thicknesses specified
• CPC Class Codes: Y10T 428/265 1 mil or less

Abstract

An anti-reflective coating employing silicon as a high refractive index material in a film pair together with silicon dioxide as a low refractive index material is found to be substantially transparent to visible light and to provide good anti-reflectance where the silicon film is ultra-thin, preferably less than about 50 Angstroms and the thickness of the silicon dioxide film is matched to that of the silicon film. Laminated glazing units having such anti-reflective film can be used, for example, even in applications requiring high transmittance of visible light, such as motor vehicle windshields, in view of the substantial transparency of the coating.

Claims

1. An anti-reflective coating comprising a silicon film and a silicon dioxide film over the silicon film, the anti-reflective coating being substantially transparent to visible light.

2. The anti-reflective coating of claim 1 wherein the silicon film is less than about 50 Angstroms thick and the silicon dioxide film is less than about 2000 Angstroms thick.

3. The anti-reflective coating of claim 1 wherein the silicon film has a thickness between about 5 and 50 Angstroms and the silicon dioxide film is directly over the silicon film and has a thickness between about 500 and 1700 Angstroms.

4. An anti-reflective coating comprising a silicon film having a thickness between about 10 and 40 Angstroms and a silicon dioxide film directly over the silicon film having a thickness between about 1000 and 1300 Angstroms, the anti-reflective coating having at least about 70% transmittance and less than about 8% reflectance of visible light incident on the anti-reflective coating.

5. A glazing unit comprising a substrate and an anti-reflective coating which is substantially transparent to visible light on a surface of the substrate, the anti-reflective coating comprising a silicon film and a silicon. dioxide film over the silicon film.

6. The glazing unit of claim 5 wherein the anti-reflective coating is on a major exterior surface of the substrate, the silicon film is on the substrate surface and is less than about 50 Angstroms thick, and the silicon dioxide film is directly over the silicon film and is less than about 2000 Angstroms thick.

7. The glazing unit of claim 5 wherein the silicon film has a thickness between about 5 and 50 Angstroms and the silicon dioxide film is directly over the silicon film and has a thickness between about 500 and 1700 Angstroms.

8. The glazing unit of claim 5 further comprising an anti-reflective film on a second surface of the substrate substantially opposite the first surface.

9. A glazing unit comprising a substrate and an anti-reflective coating on a surface of the substrate, the anti-reflective coating comprising a silicon film directly on the surface of the substrate and having a thickness between 10 and 40 Angstroms, and a silicon dioxide film directly over the silicon film and having a thickness between about 1000 and 1300 Angstroms, the glazing unit having at least about 70% transmittance, and less than about 8% reflectance of visible light.

10. A laminated glazing unit comprising an exterior ply, a substantially inextensible substrate ply laminated to the exterior ply by a laminating layer of flexible polymeric material, and an anti-reflective coating on a major exterior surface of the substrate ply, the anti-reflective coating comprising a silicon film directly on the surface of the substrate ply and a silicon dioxide film directly over the silicon film, the laminated glazing unit being substantially transparent to visible light.

11. The laminated glazing unit of claim 10 wherein the exterior and substrate plys each is glass and the laminating ply is polyvinylbutyral.

12. The laminated glazing unit of claim 10 wherein the silicon film has a thickness between about 5 and 50 Angstroms, the silicon dioxide film has a thickness between about 500 and 1700 Angstroms and the glazing unit has above about 70% transmittance and 8% reflectance of visible light incident on the anti-reflective coating.

13. The laminated glazing unit of claim 12 wherein the silicon film is about 30 Angstroms thick and the silicon dioxide film is about 1000 Angstroms thick.