Inconspicuous, room-ceiling-mountable, non-productive-energy-loss-minimizing, air diffuser for a room

• US 5,107,755 A
• Filed: 10/19/1990
• Issued: 04/28/1992
• Est. Priority Date: 10/19/1990
• Status: Expired due to Fees

• Current Assignee: Leban Group
• Original Assignee: Leban Group
• Inventors: Leban, Raymond F., McCall, Francis L.
• Primary Examiner(s): Joyce, Harold
• Application Number:
  US07/599,748
• Time in Patent Office: 557 Days
• Field of Search: 98/40.15, 98/40.16, 98/40.17
• US Class Current: 454/302
• CPC Class Codes: F24F 13/06 Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser

Abstract

A ceiling-mounted air diffuser apparatus in which a annular discharge opening is effectively defined at a location between an effective inner margin of a drop-ceiling-supporting framework and surrounding ceiling panels and an inwardly spacedly adjacent outer margin of an intermediate, generally similarly shaped but smaller, ceiling panel positioned in a symmetrically centered location within the large vertical ceiling opening. An enclosing upper hood forming a diffuser provided with a source of air under pressure directed against the upper side of the diffuser panel and outwardly toward a downwardly and outwardly inclined, effectively diverging, air-flow-smoothing channel lying within the air plenum chamber and communicating at its bottom, output end with the annular discharge opening, and being so positioned and so directed and having a bottom appearance, relative to the corresponding diffuser panel outer margin spaced therebelow, such as to be substantially, effectively invisible from below and, consequently, greatly reducing the saliency of the annular discharge opening, while minimizing non-productive energy losses in the nearly horizontally discharged air.

Claims

1. A ceiling-mounted air diffuser apparatus for directing air under pressure through a ceiling opening into a room having the ceiling thereover in an air-flow pattern extending substantially horizontally along and underneath a bottom surface of the ceiling, comprising:

a grid-like ceiling-supporting framework; and

multiple generally similar shaped ceiling panels, of which all but an intermediate one thereof are effectively directly supported by said framework for effectively defining at least a portion of a modular drop ceiling and further defining therein a large vertical opening through the ceiling of a desired size and shape, said multiple ceiling panels including an intermediately-positioned one thereof which is substantially vertically aligned with the large vertical opening through the ceiling and which is of substantially the same shape as, but slightly smaller than, the vertical opening, and which also has outer edge means, and which effectively comprises and defines an intermediate diffuser panel, and, further, including at least four surrounding ceiling panels spacedly positioned around the intermediate diffuser panels in closely surrounding adjacent, but slightly edge-spaced-apart relationship to the intermediate diffuser panel'"'"'s corresponding outer edge means and, thus, effectively providing, at a location therebetween, air-egressing slot means taking the form of, and effectively including, an annular discharge opening at an output end thereof;

hood means forming a perforated air plenum chamber above said intermediately-positioned diffuser panel and above and in air-flow communication with said air-egressing slot means and annular discharge opening;

said air-egressing slot means and said annular discharge opening being effectively provided with air-flow-redirecting means operable to redirect input pressurized air very slightly downwardly and, primarily, outwardly through said annular discharge opening and, also, effectively comprising air-flow-smoothing means taking the form of turbulent-flow-minimizing channel means;

said diffuser panel'"'"'s outer edge means being outwardly and downwardly bevelled, and a lower portion of said perforated air plenum chamber, and said hood means defining same, being effectively provided with lower edge mounting means carrying an upwardly and inwardly inclined flange forming an effective outer wall of said channel means, which is spacedly opposed to the corresponding, and similarly angularly inclined, diffuser panel bevelled outer edge means, thus forming said channel means, and which extends upwardly and angularly inwardly to an inner terminus positioned entirely within said perforated air plenum chamber and being so positioned and so directed, and having a bottom appearance, relative to the corresponding diffuser panel'"'"'s bevelled outer edge means which is spacedly positioned therebelow such as to substantially and effectively cause said inner flange terminus to be positioned substantially apparently out of sight from below and to thereby effectively substantially visually eliminate any obviously viewable-from-directly-below open slot which would otherwise be saliently visibly apparent.

2. Apparatus as defined in claim 1, wherein said turbulent-flow-minimizing channel means is of a change-of-air-flow-conditions-minimizing construction and configuration whereby to minimize turbulence-caused energy losses, volumetric-flow-reductions, and radiated acoustic energy losses by reducing inner surface roughness, by reducing flow-direction rate of change of air-flow, and/or by reducing channel-interior-cross-sectional area changes along the interior of the channel means.

3. Apparatus as defined in claim 1, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

4. Apparatus as defined in claim 2, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

5. Apparatus, as defined in claim 1, wherein said hood means forming said perforated air plenum chamber is interiorly provided with mounting clip means each effectively attached between the interior of said hood means and the normally hidden-from-view upper side of said underlying diffuser panel at a normally unseen-from-below position within the perforated air plenum chamber and above said diffuser panel.

6. Apparatus as defined in claim 2, wherein said hood means forming said perforated air plenum chamber is interiorly provided with mounting clip means each effectively attached between the interior of said hood means and the normally hidden-from-view upper side of said underlying diffuser panel at a normally unseen-from-below position within the perforated air plenum chamber and above said diffuser panel.

7. Apparatus as defined in claim 5, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

8. Apparatus as defined in claim 6, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

9. Apparatus as defined in claim 8, including means operable to direct air downwardly into said perforated air plenum chamber and toward a top surface of said diffuser panel.

10. Apparatus as defined in claim 8, wherein a top surface of said diffuser panel adjacent to said channel means comprises a substantially horizontally directed air-deflection surface at the bottom of said perforated air plenum chamber.

11. Apparatus as defined in claim 8, wherein said diffuser panel has a top surface effectively comprising a substantially horizontally directed air-deflection surface at the bottom of said perforated air plenum chamber;

and, further, including air-moving means for directing air downwardly into said perforated air plenum chamber and against said air-deflection surface at the bottom of said perforated air plenum chamber for outward deflection of the air toward, and into, said channel means.

14. Apparatus as defined in claim 1, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

12. A ceiling-mounted air diffuser apparatus for directing air under pressure through a ceiling opening into a room having the ceiling thereover in an air-flow pattern extending substantially horizontally along and underneath a bottom surface of the ceiling, comprising:

a grid-like ceiling-supporting framework; and

multiple generally similarly shaped ceiling panels, of which all but an intermediate one thereof are effectively directly supported by said framework for effectively defining at least a portion of a modular drop ceiling and further defining therein a large vertical opening through the ceiling of a desired size and shape, said multiple ceiling panels including an intermediately-positioned one thereof which is substantially vertically aligned with the large vertical opening through the ceiling and which is of substantially the same shape, as, but slightly smaller than, the vertical opening, and which also has outer edge means, and which effectively comprises and defines an intermediate diffuser panel, and, further, including at least four surrounding ceiling panels spacedly positioned around the intermediate diffuser panel in closely surrounding adjacent, but slightly edge-spaced-apart relationship to the intermediate diffuser panel'"'"'s corresponding outer edge means and, thus, effectively providing, at a location therebetween, air-egressing slot means taking the form of, and effectively including, an annular discharge opening at an output end thereof;

hood means forming a perforated air plenum chamber above said intermediately-positioned diffuser panel and above and in air-flow communication with said air-egressing slot means and annular discharge opening;

said air-egressing slot means and said annular discharge opening being effectively provided with air-flow-redirecting means operable to redirect input pressurized air very slightly downwardly and, primarily, outwardly through said annular discharge opening and, also, effectively comprising air-flow-smoothing means taking the form of turbulent-flow-minimizing channel means;

a lower portion of said hood means being effectively provided with an at-least-partial channel-defining wall portion extending upwardly and inwardly from said air-egressing slot means and said discharge opening and effectively forming an outer wall of said channel means opposed to, and closely outwardly spaced from, the corresponding intermediate diffuser panel outer edge means, which, also, extends upwardly and inwardly from said air-egressing slot means and said discharge opening, thus, together, effectively forming said channel means in a specific manner which causes said channel means to extend upwardly and inwardly to an inner terminus positioned substantially entirely within said air plenum chamber and being so positioned and so directed, and having a bottom appearance, relative to the corresponding diffuser panel'"'"'s outer edge means which is spaced therebelow, such as to substantially and effectively cause said inner terminus to be positioned apparently substantially out of sight from below and to thereby apparently substantially visibly-obscure any obviously viewable-from-directly-below open slot and diffuser-panel-supporting structure which would otherwise be saliently visibly apparent.

13. Apparatus as defined in claim 12, wherein said turbulent-flow-minimizing channel means is of a change-of-air-flow-conditions-minimizing construction and configuration whereby to minimize turbulence-caused energy losses, volumetric-flow-reductions, and radiated acoustic energy losses by reducing inner surface roughness, by reducing flow-direction rate of change of air-flow, and/or by reducing channel-interior cross-sectional area changes along the interior of the channel means.

15. Apparatus as defined in claim 13, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

16. Apparatus as defined in claim 12, wherein said hood means forming said perforated air plenum chamber is interiorly provided with mounting clip means each effectively attached between the interior of said hood means and the normally hidden-from-view upperside of said underlying diffuser panel at a normally unseen-from-below position within the perforated air plenum chamber and above said diffuser panel.

17. Apparatus as defined in claim 13, wherein said hood means forming said perforated air plenum chamber is interiorly provided with mounting clip means each effectively attached between the interior of said hood means and the normally hidden-from-view upper side of said underlying diffuser panel at a normally unseen-from-below position within the perforated air plenum chamber and above said diffuser panel.

18. Apparatus as defined in claim 16, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

19. Apparatus as defined in claim 17, wherein said hood means forming said perforated air plenum chamber is effectively supported by said grid-like supporting framework.

20. A ceiling-mounted air diffuser apparatus for directing air under pressure through a ceiling opening into a room having the ceiling thereover in an air-flow pattern extending substantially horizontally along and underneath a bottom surface of the ceiling, comprising:

a grid-like ceiling-supported framework; and

multiple generally similarly shaped ceiling panels, of which all but an intermediate one thereof are effectively directly supported by said framework for effectively defining at least a portion of a modular drop ceiling and further defining therein a large vertical opening through the ceiling of a desired size and shape, said multiple ceiling panels including an intermediately-positioned one thereof which is substantially vertically aligned with the large vertical opening through the ceiling and which is of substantially the same shape as, but slightly smaller than, the vertical opening, and which also has outer edge means, and which effectively comprises and defines an intermediate diffuser panel, and, further, including at least four surrounding ceiling panels spacedly positioned around the intermediate diffuser panel in closely surrounding adjacent, but slightly edge-spaced-apart relationship to the intermediate diffuser panel'"'"'s corresponding outer edge means and, thus, effectively providing at a location therebetween, air-egressing slot means taking the form of, and effectively including, an annular discharge opening at an output end thereof;

hood means provided with air intake means and cooperating with a top surface of said diffuser panel to cause said top surface to effectively comprise, and function as, an outward air-deflection surface for causing outward air-flow deflection and conveyance from said air intake means to said air-egressing slot means and annular discharge opening;

said air-egressing slot means and said annular discharge opening being effectively provided with air-flow-redirecting means operable to redirect input pressurized air very slightly downwardly and, primarily, outwardly through said annular discharge opening and, also, effectively comprising air-flow-smoothing means taking the form of turbulent-flow-minimizing channel means;

said diffuser panel comprising a substantially flat plate;

a lower portion of said hood means being effectively provided with an at-least-partial channel-defining wall portion extending upwardly and inwardly from said air-egressing slot means and said discharge opening and effectively forming an outer wall of said channel means opposed to, and closely outwardly spaced from, the corresponding intermediate diffuser panel outer edge means, which, also, extends upwardly and inwardly from said air-egressing slot means and said discharge opening, thus, together, effectively forming said channel means in a specific manner which causes said channel means to extend upwardly and inwardly to an inner terminus positioned substantially entirely within said hood means and being so positioned and so directed, and having a bottom appearance, relative to the corresponding diffuser panel'"'"'s outer edge means which is spaced therebelow, such as to substantially and effectively cause said inner terminus to be positioned apparently substantially out of sight from below and to thereby apparently substantially visibly-obfuscate any obviously viewable-from-directly-below open slot and diffuser-panel-supporting structure which would otherwise be saliently visibly apparent.

21. Apparatus as defined in claim 20, wherein said diffuser panel is provided with, and is effectively wrapped in, and covered with, a protective, characteristics-altering exterior coat.

22. Apparatus as defined in claim 20, wherein said diffuser panel is provided with, and is effectively wrapped in, and covered with, a protective, characteristics-altering exterior coat of fabric material.

23. Apparatus as defined in claim 20, wherein said diffuser panel is provided with, and is effectively wrapped in, and covered with, a protective, characteristics-altering exterior coat of plastic material.

24. A ceiling-mounted air diffuser apparatus for directing air under pressure through a ceiling opening into a room having the ceiling thereover in an airflow pattern extending substantially horizontally along and underneath a bottom surface of the ceiling, comprising:

a grid-like ceiling-supporting framework; and

multiple generally similarly shaped ceiling panels, of which all but an intermediate one thereof are effectively directly supported by said framework for effectively defining at least a portion of a modular drop ceiling and further defining therein a large vertical opening through the ceiling of a desired size and shape, said multiple ceiling panels including an intermediately-positioned one thereof which is substantially vertically aligned with the large vertical opening through the ceiling and which is of substantially the same shape as, but slightly smaller than, the vertical opening, and which also has outer edge means, and which effectively comprises and defines an intermediate diffuser panel, and, further, including at least four surrounding ceiling panels spacedly positioned around the intermediate diffuser panel in closely surrounding adjacent, but slightly edge-spaced-apart relationship to the intermediate diffuser panel'"'"'s corresponding outer edge means and, thus, effectively providing, at a location therebetween, air-egressing slot means taking the form of, and effectively including, an annular discharge opening at an output end thereof;

hood means provided with air intake means and cooperating with a top surface of said diffuser panel to cause said top surface to effectively comprise, and function as, an outward air-deflection surface for causing outward air-flow deflection and conveyance from said air intake means to said air-egressing slot means and annular discharge opening, said air-egressing slot means and said annular discharge opening being effectively provided with air-flow-redirecting means operable to redirect input pressurized air very slightly downwardly and, primarily, outwardly through said annular discharge opening and, also, effectively comprising air-flow-smoothing means taking the form of turbulent-flow-minimizing channel means;

said diffuser panel comprising a hemmed sheet-metal diffuser panel;

a lower portion of said hood means being effectively provided with an at-least-partial channel-defining wall portion extending upwardly and inwardly from said air-egressing slot means and said discharge opening and effectively forming an outer wall of said channel means opposed to, and closely outwardly spaced from, the corresponding intermediate diffuser panel outer edge means, which, also, extends upwardly and inwardly from said air-egressing slot means and said discharge opening, thus, together, effectively forming said channel means in a specific manner which causes said channel means to extend upwardly and inwardly to an inner terminus positioned substantially entirely within said air plenum chamber and hood means and being so positioned and so directed, and having a bottom appearance, relative to the corresponding diffuser panel'"'"'s outer edge means which is spaced therebelow, such as to substantially and effectively cause said inner terminus to be positioned apparently substantially out of sight from below and to thereby apparently substantially visibly-obliterate any obviously viewable-from-directly-below open slot and diffuser-panel-supporting structure which would otherwise be saliently visibly apparent.

25. Apparatus as defined in claim 24, wherein said diffuser panel is provided with, and is effectively wrapped in, and covered with, a protective, characteristics-altering exterior coat.

26. Apparatus as defined in claim 24, wherein said diffuser panel is provided with, and is effectively wrapped in, and covered with, a protective, characteristics-altering exterior coat of fabric material.

27. Apparatus as defined in claim 24, wherein said diffuser panel is provided with, and is effectively wrapped in, and covered with, a protective, characteristics-altering exterior coat of plastic material.