Stent introducer system

• US 5,108,416 A
• Filed: 02/13/1990
• Issued: 04/28/1992
• Est. Priority Date: 02/13/1990
• Status: Expired due to Term

• Current Assignee: Medtronic Ave Incorporated (Medtronic Plc)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Chiev, Kim T., Ryan, Carol A.
• Primary Examiner(s): Yasko, John D.
• Assistant Examiner(s): Lewis, William W.
• Application Number:
  US07/480,148
• Time in Patent Office: 805 Days
• Field of Search: 606/191, 606/194, 606/195, 606/192, 604/96, 604/104, 623/1, 623/12
• US Class Current: 606/194
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve
• CPC Class Codes: A61M 25/104 used for angioplasty

Abstract

A system for introducing a stent into a patient at a site of stenosis is disclosed. The system comprises a balloon catheter having a stent surrounding the balloon portion of the catheter. At least one stent-retaining means is located adjacent to at least one end of the balloon to retain the stent in position on the catheter until the balloon is inflated. Upon inflation of the balloon, the stent is expanded and the retention means releases the stent. The balloon is then deflated and the catheter is removed from the patient, leaving the expanded stent in place.

Claims

1. A stent introducer systems comprising:

a catheter comprising a flexible elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

the inflatable balloon having a first, unexpanded exterior diameter and a second, expanded exterior diameter;

at least one flexible end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding a portion of the balloon, the annular socket having an interior diameter that is greater than the first, unexpanded exterior diameter of the balloon to create an annular zone between the socket and the unexpanded balloon; and

an expandable stent surrounding at least a portion of the balloon, wherein at least a portion of the stent is contained within the annular zone;

the apparatus being such that, upon expansion of the balloon, the stent is released from the annular zone.

2. A stent introducer system as in claim 1 having two flexible end caps, each end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding a portion of the balloon, the annular socket having an interior diameter that is greater than the first unexpanded exterior diameter of the balloon to create an annular zone between the socket and the unexpanded balloon.

3. A stent introducer system as in claim 1 having a first end cap affixed to the catheter shaft adjacent the proximal portion of the balloon.

4. A stent introducer system as in claim 3 having a distal end cap having a mounting sleeve affixed to the catheter adjacent to the distal portion of the balloon and an annular friction zone surrounding the distal portion of the balloon and surrounded by a distal portion of the stent,

the apparatus being such that, upon expansion of the balloon, the stent is released from the annular zone of the proximal end cap and the distal end cap is released from the stent.

5. A stent introducer system as in claim 1 wherein the end cap includes a weakening means for assisting release of the stent.

6. A stent introducer system as in claim 5 wherein the weakening means comprises at least one axial slit in the end cap, the slit being located in a region between the mounting sleeve and the annular socket.

7. A stent introducer system as in claim 6 wherein the weakening means comprises four axial slits spaced evenly about the end cap.

8. A stent introducer system as in claim 5 wherein the weakening means comprises a region of increased inner diameter of the end cap, the region being located between the mounting sleeve and the annular socket.

9. A stent introducer system as in claim 1 wherein the end cap comprises a flexible elastomer.

10. A stent introducer system as in claim 1 which additionally comprises a sheath means surrounding the stent and a section of the catheter shaft located proximally thereto;

said sheath means being slideable in the proximal direction to expose the stent prior to expansion thereof.

11. A stent introducer system as in claim 10 wherein the sheath means comprises a polymeric cylinder.

12. A stent introducer system as in claim 11 wherein the sheath means comprises a polyethylene.

13. A stent introducer system as in claim 10 wherein the sheath means has a lubricious surface.

14. A stent introducer system comprising:

a catheter comprising a flexible elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof; and

at least one flexible end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding said one end of the balloon to thereby define an annular space between the balloon and the socket.

15. A stent introducer system as in claim 14 having two flexible end caps, each end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding said one end of the balloon to thereby define an annular space between the balloon and the socket.

16. A stent introducer system as in claim 15 wherein each end cap includes a weakening means in the region between the mounting sleeve and the annular socket.

17. A stent introducer system as in claim 16 wherein the weakening means comprises at least one axial slit in the end cap in the region between the mounting sleeve and the annular socket.

18. A stent introducer system as in claim 16 wherein the weakening means comprises a region of increased inner diameter of the end cap, the region being located between the mounting sleeve and the annular socket.

19. A stent introducer system as in claim 14 having a proximal end cap affixed to the catheter shaft at a region adjacent the proximal end of the balloon, said proximal end cap having an annular socket surrounding the proximal end of the balloon to thereby define an annular space between the balloon and the socket;

and

a distal end cap having a mounting sleeve affixed to the catheter adjacent to the distal end of the balloon and an annular friction zone for contacting an interior portion of a stent, the distal end cap surrounding the distal portion of the balloon.

20. A stent introducer system as in claim 14 which additionally comprises a sheath means surrounding the stent and a section of the catheter shaft located proximally thereto;

said sheath means being slideable in the proximal direction to expose the balloon.

21. A stent introducer system as in claim 20 wherein the sheath means comprises a polymeric cylinder.

22. A stent introducer system as in claim 21 wherein the sheath means comprises a polyethylene.

23. A stent introducer system as in claim 20 wherein the sheath has a lubricious surface.

24. A method for introducing a stent into a patient, the method comprising the steps of:

a) providing a stent introducer comprising;

a catheter comprising a flexible, elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

the inflatable balloon having a first, unexpanded exterior diameter and a second, expanded exterior diameter;

at least one flexible end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding a portion of the balloon, the annular socket having an interior diameter that is greater than the first, unexpanded exterior diameter of the balloon to create an annular zone between the socket and the unexpanded balloon; and

an expandable stent surrounding at least a portion of the balloon, wherein at least a portion of the stent is contained within the annular zone;

b) inserting the stent introducer into a blood vessel of the patient;

c) guiding the introducer to a selected site;

d) inflating the balloon to thereby expand and seat the stent at the selected site;

e) deflating the balloon; and

f) withdrawing the introducer from the patient.

25. A method for introducing a stent into a patient, the method comprising the steps of:

a) providing a stent introducer comprising;

a catheter comprising a flexible, elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

the inflatable balloon having a first, unexpanded exterior diameter and a second, expanded exterior diameter;

at least one flexible end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding a portion of the balloon, the annular socket having an interior diameter that is greater than the first, unexpanded exterior diameter of the balloon to create an annular zone between the socket and the unexpanded balloon;

an expandable stent surrounding at least a portion of the balloon, wherein at least a portion of the stent is contained within the annular zone; and

,

a sheath means surrounding the stent and a section of the catheter shaft located proximally thereto, said sheath means being slideable in the proximal direction to expose the stent prior to expansion thereof;

b) inserting the stent introducer into a blood vessel of the patient;

c) guiding the catheter to a selected site;

d) sliding the sheath in the proximal direction to expose the stent;

e) inflating the balloon to thereby expand and seat the stent at the selected site;

f) deflating the balloon; and

g) withdrawing the introducer from the patient.

26. A stent introducer system comprising;

a catheter comprising a flexible elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof; and

at least one flexible end cap mounted on the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon.

27. A stent introducer system as in claim 26 having two flexible end caps, each mounted on the catheter shaft in the interior of the balloon, one each of said end caps being located adjacent the proximal and distal ends of the balloon.

28. A stent introducer system as in claim 26 having a first flexible end cap mounted to the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon and a second flexible end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent the other end of the balloon, the second end cap having an annular socket surrounding said other end of the balloon to thereby define an annular space between the balloon and the socket.

29. A stent introducer system as in claim 26 wherein each end cap is wider at one end than at the other end and contains at least one slit extending along a portion of the end cap from the wider end toward the other end.

30. A stent introducer system as in claim 26 wherein at least one end cap is fabricated from a shape memory polymer.

31. A stent introducer system comprising:

a catheter comprising a flexible elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

an expandable stent surrounding at least a portion of the balloon; and

at least one flexible end cap mounted on the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon, the end cap defining a shoulder on the exterior surface of the balloon when the balloon is deflated, to maintain the position of the stent on the exterior of the balloon.

32. A stent introducer system as in claim 31 having two flexible end caps, each mounted on the catheter shaft in the interior of the balloon, one each of said end caps being located adjacent the proximal and distal ends of the balloon, said end caps defining a pair of shoulders upon the exterior surface of the balloon when the balloon is deflated, the shoulders defining, in the region between them, the portion of the balloon surrounded by the stent.

33. A stent introducer system as in claim 31 wherein each end cap is wider at one end than at the other end and contains at least one slit extending along a portion of the end cap from the wider end toward the other end.

34. A stent introducer system as in claim 31 wherein at least one end cap is fabricated from a shape memory polymer.

35. A method for introducing a stent into a patient, the method comprising:

a) providing a stent introducer comprising;

a catheter comprising a flexible elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

an expandable stent surrounding at least a portion of the balloon; and

at least one flexible end cap mounted on the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon;

b) inserting the stent introducer into a blood vessel of the patient;

c) guiding the introducer to a selected site;

d) inflating the balloon to thereby expand and seat the stent at the selected site;

e) deflating the balloon; and

f) withdrawing the introducer from the patient.

36. A stent introducer system for introducing a stent having a predetermined length into a lumen of a blood vessel comprising:

a catheter having an elongated flexible shaft and an inflatable balloon mounted on the shaft adjacent the distal end of the shaft;

a pair flexible end caps mounted on the catheter shaft, the end caps being disposed adjacent the ends of the balloon and each end cap having at least a portion positioned about a margin of the balloon, the end caps having shoulder-defining surfaces that face each other;

the end caps being spaced so that their shoulder-defining surfaces are spaced from each other a distance no less than the predetermined length of the stent;

whereby the stent may be mounted, in an unexpanded configuration, on the balloon, and between the facing surfaces of the end caps whereby the end caps will define an abutting surface engagable with the ends of the stent, thereby to retain the stent on the balloon.

37. A stent introducer system comprising:

a catheter comprising a flexible, elongate catheter shaft having an inflatable balloon located adjacent to the distal end thereof; and

two flexible end caps, each end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent one end of the balloon and an annular socket surrounding said one end of the balloon to thereby define an annular space between the balloon and the socket, wherein each end cap includes a weakening means in the region between the mounting sleeve and the annular socket.

38. A stent introducer system as in claim 37 wherein the weakening means comprises at least one axial slit in the end cap in the region between the mounting sleeve and the annular socket.

39. A stent introducer system as in claim 37 wherein the weakening means comprises a region of increased inner diameter of the end cap, the region being located between the mounting sleeve and the annular socket.

40. A stent introducer system comprising:

a catheter comprising a flexible, elongate catheter shaft having an inflatable balloon located adjacent to the distal end thereof; and

a first flexible end cap mounted to the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon and second flexible end cap having a mounting sleeve affixed to the catheter shaft at a region adjacent the other end of the balloon, the second end cap having an annular socket surrounding said other end of the balloon to thereby define an annular space between the balloon and the socket.

41. A stent introducer system comprising:

a catheter comprising a flexible elongate catheter shaft having an inflatable balloon located adjacent to the distal end thereof; and

at least one flexible end cap mounted on the catheter shaft in the interior of the balloon in a region adjacent one end of the balloon wherein each of said at least one flexible end cap is wider at one end than at the other end and contains at least one slit extending along a portion of the end cap from the wider end toward the other end.

42. A stent introducer system comprising:

a catheter comprising a flexible, elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

an expandable stent surrounding at least a portion of the balloon; and

at least one flexible end cap mounted on the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon, the end cap defining a shoulder on the exterior surface of the balloon when the balloon is deflated, to maintain the position of the stent on the exterior of the balloon, and further wherein each of said at least one flexible end cap is wider at one end than at the other end and contains at least one slit extending along a portion of the end cap from the wider end toward the other end.

43. A stent introducer system comprising:

a catheter comprising a flexible, elongate catheter shaft having an inflatable balloon located adjacent the distal end thereof;

an expandable stent surrounding at least a portion of the balloon;

and at least one flexible end cap fabricated from a shape memory polymer and mounted on the catheter shaft in the interior of the balloon at a region adjacent one end of the balloon, the end cap defining a shoulder on the exterior surface of the balloon when the balloon is deflated to maintain the position of the stent on the exterior of the balloon.