Dental syringe having a medication filled carpule and an automatically-detaching piston stem

• US 5,112,307 A
• Filed: 04/24/1990
• Issued: 05/12/1992
• Est. Priority Date: 04/24/1990
• Status: Expired due to Fees

• Current Assignee: Habley Medical Technology Corporation
• Original Assignee: Habley Medical Technology Corporation
• Inventors: Foster, Clark B., Haber, Terry M.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Rafa, Michael
• Application Number:
  US07/513,246
• Time in Patent Office: 749 Days
• Field of Search: 604/110, 604/197, 604/198, 604/187, 604/218, 604/220, 604/228, 604/232, 604/234, 604/235, 604/240-241, 604/263, 433/89, 433/90
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/2414 from the side
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/2466 by piercing without internal pressure increase A61M5/2429 takes precedence
• CPC Class Codes: A61M 5/31513 Piston constructions to improve sealing or sliding
• CPC Class Codes: A61M 5/3271 with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position

Abstract

A reusable dental syringe including a conventional medication filled carpule and a conventional double-ended needle cannula which is to be retracted into a compact enclosure to permit the safe handling and disposal of the cannula while avoiding an accidental needle stick and the possible spread of disease. The carpule is inserted into a hollow carpule adapter to engage a movable needle carrier at the distal end of the adapter. The combination carpule and adapter are loaded into the cylinder of the syringe, and the needle cannula is attached to the needle carrier to penetrate the carpule. At the conclusion of an injection, the combination carpule and carpule adapter are rotated outwardly from the syringe cylinder, and the carpule is then pulled rearwardly through the adapter, whereby to correspondingly relocate and anchor the movable needle carrier at the proximal end of the adapter. Accordingly, the needle cannula is retracted into and surrounded by the adapter so as to be irretrievably located and rendered non-reusable therewithin.

Claims

1. A syringe assembly comprising:

a hollow body portion having an elongated opening;

a sleeve receivable in said hollow body portion through said opening, said sleeve having distal and proximal ends;

a carpule for holding a fluid injection including means for securing a needle carrier thereto and being slidably disposed within said sleeve from a first position disposed at the distal end of said sleeve to a second position disposed at the proximal end of said sleeve, said carpule having distal and proximal ends;

detent means for retaining said needle carrier at said second position at said proximal end of said sleeve;

a piston disposed at the proximal end of said carpule and movable through said carpule to the distal end of the carpule for expulsing the fluid injection through the distal end of said carpule when said carpule is in said first position, the piston having a proximal end;

a frangible insert carried by said piston at the proximal end of said piston;

a stem including a tip for engaging said frangible insert for joint movement of said tip and said frangible insert and for returning said piston from the distal end of the carpule to the proximal end of the carpule;

stop means for preventing withdrawal of said piston from said carpule upon retraction of said stem an amount sufficient to remove said sleeve and carpule through said opening when said carpule is in said first position; and

release means disposed on said frangible insert and being breakable for disengaging said tip and said frangible insert when said stop means prevents withdrawal of said piston.

2. The syringe according to claim 1 wherein said frangible insert comprises a ring, the ring having an inner circumference, and wherein said release means comprises frangible ears formed integrally with the inner circumference of said ring and being breakable upon retraction of said piston head.

3. The syringe assembly according to claim 2 wherein said frangible insert has a proximal end, and said frangible ears are disposed at the proximal end of said frangible insert.

4. The syringe assembly according to claim 2 wherein said piston is an elastomeric piston, and said frangible insert is embedded in said elastomeric piston and spaced from the proximal end of said elastomeric piston.

5. The syringe assembly according to claim 2 wherein said ring includes a radial gap to allow dilation thereof such that said tip is insertable into said frangible insert.

6. The syringe assembly according to claim 5 wherein said tip includes a tapered end facing the distal said ring for dilating said ring and a flat proximal surface opposite said tapered end adjoining said actuator rod for engaging said frangible ears.

7. The syringe assembly according to claim 2 wherein said stop means comprises a sliding collar surrounding said stem and wherein said body portion includes a shoulder, said sliding collar being movable into abutment with said shoulder such that the return of said piston to said proximal end of said carpule abuts said sliding collar and further retraction of said tip breaks said frangible ears.

8. The syringe assembly according to claim 1 wherein said piston is an elastomeric piston.

9. A carpule, for use in a syringe of the type having a stem comprising:

a fluid filled elongated body having proximal and distal ends;

a piston disposed at the proximal end of said elongated body;

a frangible insert carried by said piston at a proximal end thereof adapted to be engaged by the stem for joint movement of said piston and the stem from the proximal end of said elongated body to the distal end thereof so as to expulse fluid and for returning said piston to said proximal end of said elongated body; and

release means disposed on said frangible insert and being breakable for disengaging said frangible insert from the stem upon retraction of said piston to said proximal end so as to prevent return of said piston upon further movement of said piston to said distal end.

10. The carpule according to claim 9 wherein said frangible insert comprises a ring having frangible ears formed integrally with the inner circumference of said ring and being breakable upon retraction of said actuation means.

11. The carpule according to claim 10 wherein said ring includes a radial gap to allow dilation of said ring such that the actuator is insertable into said frangible insert.

12. A syringe assembly comprising:

a hollow body portion having an elongated opening;

a sleeve receivable in said hollow body through said opening, said sleeve being of sufficient length to shield a needle therein, said sleeve having distal and proximal ends;

a carpule for holding a fluid injection including means for securing a needle carrier thereto and being slidably disposed within said sleeve from a first position disposed at the distal end of said sleeve such that the needle is adapted to project from said sleeve to a second position disposed at the proximal end of said sleeve, said carpule being slidable within said sleeve a sufficient amount to shield the needle within said sleeve, said carpule having distal and proximal ends;

detent means for retaining said needle carrier at the proximal end of said sleeve;

an elastomeric piston disposed at the proximal end of said carpule and movable through said carpule to the distal end of the carpule for expulsing the fluid injection through the distal end of said carpule, the piston having a proximal end;

a frangible insert embedded in said elastomeric piston at the proximal end of said elastomeric piston and spaced from the proximal end of said elastomeric piston, said frangible insert comprising a ring having a radial gap and an inner circumference and including frangible ears formed integrally with the inner circumference of said ring;

a stem including a tip having a tapered distal end for dilating said ring in cooperation with said radial gap to thereby engage said frangible insert, the tip having a flat proximal surface opposite said tapered distal end for engaging said frangible ears for joint movement of said stem and said elastomeric piston to return said elastomeric piston from the distal end of the carpule to the proximal end of the carpule;

a shoulder formed in said body portion;

a sliding collar slidingly surrounding said stem and being movable into abutment with said shoulder such that upon the return of said elastomeric piston to said proximal end of said carpule, said elastomeric piston abuts said sliding collar thereby preventing withdrawal of said elastomeric piston from said carpule, and

whereby upon return of said stem an amount sufficient to remove said sleeve and carpule through said opening, said frangible ears are breakable to thereby prevent further joint movement of said tip and said frangible insert;

said carpule being slidable from said first position at the distal end of said sleeve in which the needle is adapted to project from said sleeve to said second position at the proximal end of said sleeve such that the needle is completely retracted within said sleeve, the needle being rendered completely inaccessible when said carpule is in said second position.

13. A syringe assembly comprising:

an elongated actuator including an elongated housing, the housing having proximal and distal ends, a stem assembly reciprocably movably carried by the housing having a first end protruding from the proximal end of the housing and a second end disposed with the housing, the distal end of the housing including an axially oriented bore and an elongated, generally radially oriented opening;

a carpule assembly including an elongated, open-ended sleeve and a fluid medication filled carpule having a distal end disposed with the sleeve and a proximal end protruding from the sleeve, the carpule assembly being formed for positioning within the housing adjacent the distal end of the housing by moving the carpule assembly through the housing opening, and an elastomeric piston at the proximate end of the carpule sealingly engaging the carpule and axially movable through the carpule towards the distal end thereof;

releasable locking means defined by the stem assembly and the piston comprising an engaging tip forming the second end of the stem assembly, a retainer carried by the piston adapted to engage the tip so that reciprocable movements of the stem assembly result in corresponding reciprocable piston movements between the ends of the carpule, the retainer including frangible means which break and thereby disengage the tip from the retainer and the piston in response to the application of a predetermined force between the piston and the tip acting in the proximal direction; and

means for preventing axial movements of the piston relative to the carpule in a proximal direction past a predetermined location;

whereby, after breakage of the retainer, the stem assembly is separated from the carpule assembly and the carpule assembly can be removed from the housing through the opening thereof.

14. A syringe assembly according to claim 13 wherein a distal end f the sleeve and the distal end of the housing include means defining a pivotal joint formed and positioned so that the carpule assembly can be pivotally moved about the joint through the housing opening the joint further preventing relative axial movements between the sleeve and the housing until an axial force of a predetermined magnitude acts between them.

15. A syringe assembly according to claim 14 wherein the carpule is axially movable within the sleeve from a first position at which the distal end of the carpule is relatively remote from the proximal end of the sleeve to a second position at which it is relatively adjacent the proximal end of the sleeve, and including means preventing movement of the carpule in the proximal direction past the second position, and wherein the pivotal joint is constructed so that the axial force that must be applied to it to effect relative axial movement between the sleeve and the housing is greater than the axial force that must be applied to the carpule to move it from the first position to the second position.

16. A syringe assembly according to claim 13 wherein the retainer comprises a ring retainer secured to a proximal end of the piston and constructed to encircle the tip to thereby lock the piston to the stem assembly, the ring including a radial gap and the tip including a generally tapered end facing in the distal direction so that the tapered end engages and expands the ring retainer when the tip moves relative to the piston in a distal direction to facilitate the connection of the head to the piston.

17. A syringe assembly according to claim 16 wherein said frangible means are disposed on said ring.

18. A syringe assembly according to claim 13 further comprising stop means at the proximal end of the carpule for preventing withdrawal of the piston.

19. A syringe assembly according to claim 18 wherein said stop means comprises a sliding collar surrounding said stem assembly and wherein said housing includes a shoulder, said sliding collar being movable into abutment with said shoulder such that the return of the piston to the proximal end of the carpule abuts said sliding collar and further retraction of said stem assembly breaks said frangible ears.

20. An improved plunger assembly, for use with a syringe-type barrel structure of the type having distal and proximal ends, comprising:

a stem including a tip having an engagement surface facing away from the distal end of the barrel structure;

a piston body including a frangible stem engaging portion, the piston body adapted to be engaged by the tip of the stem with the engagement surface of the tip engaging the frangible stem engaging portion of the piston body to permit the piston body to e moved to a position towards the proximal end of the barrel structure by the stem after being driven towards the distal end of the barrel structure to expulse fluid; and

release means disposed on the frangible stem engaging portion for disengaging the frangible stem engaging portion from the tip when the piston body is at the proximal end so to thereafter prevent the return of the piston body from the distal end towards the proximal end of the barrel structure.