Disposable safety syringe

• US 5,112,316 A
• Filed: 06/23/1989
• Issued: 05/12/1992
• Est. Priority Date: 06/23/1988
• Status: Expired due to Fees

• Current Assignee: Aldo Venturini
• Original Assignee: Aldo Venturini
• Inventors: Venturini, Aldo
• Primary Examiner(s): Yasko, John D.
• Application Number:
  US07/370,866
• Time in Patent Office: 1,054 Days
• Field of Search: 604/195, 604/198, 604/187, 604/263, 604/229, 604/110, 604/111
• US Class Current: 604/195
• CPC Class Codes: A61M 2005/3132 having flow passages for injection agents at the distal end of the barrel to bypass a sealing stopper after its displacement to this end due to internal pressure increase
• CPC Class Codes: A61M 2005/323 Connection between plunger distal end and needle hub proximal end, e.g. stud protruding from the plunger
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/50 having means for preventing re-use, or for indicating if defective, used, tampered with or unsterile retractable needles or needle protectors with means for preventing re-use A61M5/321

Abstract

According to the invention, the disposable safety syringe comprises means (18) for retaining the empty needle (17) in a use position, which means are disengageably actable upon a bushing (16) for mounting a needle, the which bushing is retractably inserted into the needle-holder head (12) of the syringe body (11); means (13.4/16.5) for the inseparable coupling between the bushing (16) and the plunger (13) of the syringe, achieving this coupling at the end of the stage for injecting the liquid contained in the syringe body; means (10) for diseng gaing the retaining means (18) from the bushing (16), driven by the plunger and achieving disengagement at the end of the stage for injecting the liquid contained in the syringe body, substantially in step with the action for inseparable coupling between bushing (16) and plunger (13), in addition to means (10.1) for automatically returning the plunger to a retracted position within this syringe body at the end of the stage for injecting the liquid contained in the syringe body, functioning automatically upon cessation of the manual action exerted on the plunger, in such a way that the plunger is automatically retracted into the syringe body, and in a manner integral to and inseparable from the plunger, the empty needle and its mounting bushing are likewise automatically retracted into a safety position in the syringe body (FIG. 1).

Claims

1. A disposable safety syringe, containing a tubular syringe body with a needle-holder head integral to one of its axial end zones, wherefrom there axially extends an empty needle communicating, by means of a mounting bushing integral with said needle, with the cavity of the syringe body for the purpose of injecting liquids contained in said cavity, and further comprising a plunger, housed in said syringe body in a tight and axially-slidable fashion, and which can be slide-driven by means of a shaft, extending with one of its end zones outside the syringe body through an aperture in said body provided at its axial end zone opposite to the needle holder head, and also means for inseparable coupling between the empty needle and the above-mentioned plunger, by means of the said mounting bushing, achieving said coupling at the end of the stage for injecting the liquid contained in the syringe body, and means for automatically returning the plunger to a position retracted in an axial direction inside the syringe body, which means consist of a spring which is loaded by depression of the plunger during the stage for injecting the liquid contained in the syringe body and acts upon cessation of the manual action exerted on the plunger upon completion of the injection of liquid contained in the syringe body, as well as means for retaining the empty needle in the use position, which means are separate from and disengageably bind the bushing to the needle-holder head, in which the bushing is itself inserted in such a way that it can be retracted in an axial direction, and means of disengaging these retaining means, which disengaging means are integral with the plunger and are led thereby to contact the retaining means at the end of the stage for injecting the liquid contained in the syringe body, and disengage the bushing for mounting the empty needle to retaining means, characterized in that the above-mentioned means for automatically returning the plunger to a retracted position are separate from and independent of the empty needle and its mounting bushing before and during the stage for injecting the liquid contained in the syringe body and are connected with the empty needle and its mounting bushing, through the plunger and the means for inseparable coupling between the empty needle and the plunger, upon completion the stage for injecting the liquid contained in the syringe body,

thereby ensuring that the bushing for mounting the empty needle can be retracted, in an axial direction, from the needle-holder head upon completion of the stage for injecting the liquid contained in the syringe body, substantially in step with the action for inseparable coupling between the plunger and the bushing for mounting the empty needle, in such a way that, upon completion of the stage for injecting the liquid, the plunger is automatically retracted, by the said automatic plunger return means, into the syringe body and, in a manner integral to and inseparable from the plunger, the empty needle and its mounting bushing are also automatically retracted into a safety position inside the syringe body, irrespective of the operator'"'"'s intention.

2. Disposable safety syringe according to claim 1, characterized in that the needle-holder head (12;

22;

32;

71;

131;

     152) is separated from and tightly inserted onto the syringe body (11;

21;

31;

72;

     111), and consists of a cap for mounting the empty needle, in which are coaxially supported and tightly engaged the means for retaining the empty needle in the use position and the bushing for mounting the empty needle with the empty needle in the use position.

3. Disposable safety syringe according to claim 1, characterized in that the retaining means (18;

41;

63;

82;

93.3;

     122) are integral to a capsule (14;

42;

62;

81;

93;

     121), which houses, in a tight and axially retractable manner, the bushing (16;

     61) for mounting the empty needle (17);

in that the capsule is in turn tightly inserted and securely bound inside the needle-holder head (12;

92;

120.1) of the syringe (10;

40;

60;

80;

90;

     120); and

in that these retaining means act upon the bushing, in a manner disengageable therefrom, thus preventing the bushing from withdrawing in an axial direction.

4. Disposable safety syringe according to claim 1, characterized in that the retaining means (26;

36;

144;

     151) are integral to the needle-holder head (22;

32;

142;

     152), which houses, in a tight and axially retractable manner, the bushing (24;

34;

143;

     153) for mounting the empty needle (25;

     35) of the syringe (20;

30;

140;

     150); and

in that these retaining means act upon the bushing, in a manner disengageable therefrom, thus preventing the bushing from withdrawing in an axial direction.

5. Disposable safety syringe according to claim 1, characterized in that the retaining means (174.7) are carried by the bushing (174) for mounting the empty needle (175), which bushing is housed in a capsule (173) in a tight and axially retractable manner;

in that the capsule is in its turn tightly inserted and securely bound into the needle-holder head (172) of the syringe (170); and

in that the retaining means act upon the capsule, in a manner disengageable therefrom, thus preventing the withdrawal in an axial direction by this bushing for mounting the empty needle.

6. Disposable safety syringe according to claim 3, characterized in that the retaining means (18;

41;

     63) comprise at least one retaining arm (18.1;

41.1;

63.1), extending from the capsule (14;

42;

     62) and engaging the axial end zone of the bushing (16;

     61) for mounting the empty needle (17) distal from said needle, thus keeping the bushing from withdrawing in an axial direction.

7. Disposable safety syringe according to claim 6, characterized in that the retaining means (18;

41;

     63) comprise a pair of retaining arms (18.1;

41.1;

63.1) extending from the capsule (14;

42;

     62) and forming a fork that can be engaged and elastically spread by the disengagement means (19;

     65).

8. Disposable safety syringe according to claim 6, characterized in that at least one retaining arm (18.1;

41.1) is provided with at least one retaining tooth (18.2;

41.2) engaged against the dorsal face (16.6) of the bushing (16).

9. Disposable safety syringe according to claim 6, characterized in that at least one retaining arm (63.1) is provided with a retaining notch (63.2), in which there is engaged a corresponding annular projection (61.1) formed on the axial end zone of the bushing (61) distal from the empty needle (17).

10. Disposable safety syringe according to claim 3, characterized in that the retaining means (82;

93.3;

     122) comprise at least one retaining tongue (82.1;

93.3;

122.1) extending from the capsule (81;

93;

     121) towards the interior of said capsule and abutting, with its free end zone, against the dorsal wall (16.6) of the bushing (16), thus keeping the bushing from withdrawing in an axial direction.

11. Disposable safety syringe according to claim 4, characterized in that the retaining means (26;

36;

144;

     151) comprise at least one retaining tooth (26.2;

36.1;

144.1;

151.2) integral to the needle-holder head (22;

32;

142;

     152) and engaging the bushing (24;

34;

143;

     153) for mounting the empty needle (25;

     35), thus keeping the bushing from withdrawing in an axial direction.

12. Disposable safety syringe according to claim 4, characterized in that the retaining means (151) comprise at least one retaining arm (151.1, 151.3), extending from the needle-holder head (152) and engaging by one of its teeth (151.2) the axial end zone of the bushing (153) for mounting the empty needle (35) distal from the needle itself, thus keeping the bushing from withdrawing in an axial direction.

13. Disposable safety syringe according to claim 12, characterized in that the retaining means (151) comprise a pair of retaining arms (151.1, 151.3) extending from the needle-holder head (152) and forming a fork that can be engaged and elastically spread by the disengagement means (38).

14. Disposable safety syringe according to claim 4, characterized in that the retaining means (26) consist of a retaining ring (26.1), securely housed in a circumferential groove provided on the inner face of the needle-holder head (22) in a position directly upstream from the bushing (24), according to the direction of injection of the liquids in the syringe (20), and displaying a pair of diametrically opposed retaining teeth (26.2), and engaging the dorsal face (24.5) of the bushing (24) with their free end zone, the which bushing can be axially passed through said ring, once the retaining teeth (26.2) have been spread out towards the wall of the needle-holder head by the disengagement means (28).

15. Disposable safety syringe according to claim 1, characterized in that the retaining means (167) comprise a retaining ring (166) arranged in the tubular body (161) of the syringe (160) in sliding contact with the wall thereof and distanced from the needle-holder head (162) of said syringe;

in that the retaining ring is rendered integral to the bushing (164) for mounting the empty needle (165) by means of thin breaking-joint tongues (166.1); and

in that the retaining means (167) further comprise at least one retaining projection (161.1), jutting out from the wall of the tubular body (161) into the space thereof and opposing the axial withdrawal of the ring (166) and hence of the bushing (164), the which bushing may be axially passed through this ring once the joint tongues (166.1) have been broken by the disengagement means (163.1).

16. Disposable safety syringe according to claim 1, characterized in that the disengagement means comprise a spreader ring (146), which is interposed, in the tubular body (141) of the syringe (140), between the plunger (145) and the bushing (143) for mounting the empty needle, and which is arranged to freely slide in contact with the wall of the tubular syringe body (141) in a manner integral with the plunger in order to be readily engaged, by gradual axial forcing as a result of the axial advancement of the plunger, against at least one retaining tooth (144.1), in the manner of spreader mechanism;

and that this spreader collar strikes, externally and for at least a portion of its axial length, the axial end zone (143.1) of the bushing (143) set against the plunger and which is extended into the syringe, or respectively into the capsule, out of contact with the wall thereof.

17. Disposable safety syringe according to claim 11, characterized in that, coinciding with at least one retaining tooth (144.1), the wall of the needle-holder head (142) is made significantly thinner by means of an external circumferential groove (141.1), the elastic pliability of which makes it easier to engage the disengagement means (146) against at least one retaining tooth (144.1).

18. Disposable safety syringe according to claims 1, characterized in that the disengagement means (19) comprise a rigid annular collar (19.1) extending from the frontal face (13.5) of the plunger (13) opposite the bushing (16) for mounting the empty needle, and capable of being readily engaged, by gradual axial forcing as a result of the axial advancement by the plunger, against at least one retaining tongue (82.1;

93.3;

122.1), penetrating into the capsule (81;

93;

     121) in the manner of a spreader mechanism, until ultimately pushing back at least one tongue by elastic bending onto the peripheral outline of the capsule, with the collar striking, externally and for at least a portion of its axial length, the axial end zone of the bushing (16) set against the plunger, and that is extending into the capsule out of contact with the wall thereof.

19. Disposable safety syringe according to claim 15, characterized in that the disengagement means comprise a disengagement head (163.1) integral to the plunger (163) and set against the bushing (164), and that this disengagement head, as a result of the axial advancement of the plunger, is forced against the retaining ring (166), with which it interferes, thus causing the breakage of the tongues (166.1) for connecting the ring to the bushing (164).

20. Disposable safety syringe according to claim 1, characterized in that it displays a syringe body (111) bearing at one of its axial ends a threaded, cylindrical and tubular, standardized attachment (111.1), for engaging an added standardized needle-holder head (113) tightly and by means of screwing, or else for connecting up the syringe body with other devices to serve as an injector.

21. Disposable safety syringe according to claim 1, characterized in that it comprises a plunger shaft (115) that may be disengaged from the plunger (112), and arranged through and slide-driven into a hole (114.2) in a base (114), engaged at the axial end of the syringe body (11) opposite to the axial end displaying the needle-holder head (113), with this base (114) preventing the plunger from being extracted from the syringe body, in such a way that this syringe body may also be used e.g. as a phial for injectable medications, or as a sterile laboratory test-tube.

22. Disposable safety syringe according to claim 2, characterized in that the needle-holder head displays a hollow syringe neck (131.2) out of axial alignment;

and in that the bushing (132) for mounting the empty needle displays an axial end section (132.1) accommodating this empty needle, coupled into the neck of the syringe and out of axial alignment with the remaining portion of the same bushing (132.2, 132.3), which is coaxial with the body (31) of the syringe.

23. Disposable safety syringe according to claim 1, characterized in that the bushing (174) displays a trunk-conical beak having a free end (177.8) provided for the purpose of coupling a conventional empty needle and syringe needle-holder.

24. Disposable safety syringe according to claim 1, displaying a syringe body (91;

120.3) with an integral neck (92;

120.1) of the conventional type, characterized in that in this syringe body there are inserted a capsule (93;

     121) having a cylindrical shell (93.1;

121.1) for housing a bushing (16) for mounting an empty needle (17) according to claims 3 and 11, in addition to disengagement means (19) according to claim 21; and

in that at one of its axial ends, this capsule carries an integral tube (93.2;

121.1), through which there extends the empty needle (17);

tightly engaged by forcing into the neck of the syringe (92;

120.1).

25. Disposable safety syringe according to claim 1, comprising a rigid cap for safety and protection, fitted onto that portion of the plunger shaft that extends beyond the body of the syringe, and removably anchored to the same syringe body, characterized in that the said cap (10.2) is adapted to maintain the plunger in an axially advanced position up to being in proximity of the bushing for mounting the empty needle, without contact with said bushing, thereby resulting in preloading of these return means, which bring about the automatic axial retraction of the plunger and thus cause the liquid to be automatically sucked up into the syringe, as soon as the cap has been removed.

26. Disposable safety syringe according to claim 1, characterized in that the inseparable coupling means comprise a permanent magnet or magnets integral to the plunger, or to the bushing for mounting the empty needle, and a plate or plates made of ferromagnetic material integral to said bushing or said plunger opposing said magnet or magnets.