Universal battery charger

• US 5,113,127 A
• Filed: 04/11/1989
• Issued: 05/12/1992
• Est. Priority Date: 04/11/1989
• Status: Expired due to Fees

• Current Assignee: Solid State Chargers Incorporated
• Original Assignee: Solid State Chargers Incorporated
• Inventors: Frey, Douglas R., Hoffman, Philip K.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US07/336,065
• Time in Patent Office: 1,127 Days
• Field of Search: 320/21, 320/32, 320/39, 320/14, 320/59, 363/20
• US Class Current: 320/110
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters

Abstract

A battery charger of the driven blocking oscillator type includes a three-winding transformer. The primary winding is connected in series with the collector-emitter path of a switching transistor. The secondary winding is connected in series with the collector-emitter path of a sense transistor which responds to the current flowing through the switching transistor. The tertiary winding is connected in series with the battery, series-connected batteries or series-connected battery packs sought to be recharged, via a diode, which may be connected in parallel with a capacitor. No smoothing capacitor is provided across the battery or batteries. The battery or batteries are charged by current pulses and discharge through the tertiary winding to repolarize the diode (and capacitor if present). The secondary winding is poled, with respect to the tertiary winding so that the blocking oscillator is driven by energy from the battery or batteries. The battery charger can operate over a wide range of input voltages with high efficiency, making it useful worldwide. The charger is effective to charge batteries and series connections thereof over a wide range of battery voltages. The charger will only function if at least one rechargeable battery is in circuit for charging. The charger may include circuitry for automatically taking substantially charged batteries or battery out of the charge path.

Claims

1. In a battery charger of the driven blocking oscillator type which includes a blocking oscillator and means for delivering charging current pulses from the blocking oscillator to one or more series connected batteries, an improvement comprising means responsive to initial application of power to the blocking oscillator for producing a first one of the charging current pulses and means responsive to current flow from the battery or batteries for driving the blocking oscillator to produce subsequent charging current pulses.

2. The improved battery charger of claim 1, wherein the means for delivering current pulses to the battery or batteries includes a transformer winding and a diode connected in series with one another across the battery or batteries.

3. The improved battery charger of claim 2, further including a capacitor connected in parallel with the diode.

4. The improved battery charger of claim 3, wherein the circuit across the battery or batteries is free of any smoothing capacitor.

5. The improved battery charger of claim 2, wherein the circuit across the battery or batteries is free of any smoothing capacitor.

6. The improved battery charger of claim 1, wherein the blocking oscillator includes a transformer having a primary winding, a secondary winding and a tertiary winding;

and a diode connected in series with the tertiary winding across the battery or batteries to be charged.

7. The improved battery charger of claim 6, further including a capacitor connected in parallel with the diode.

8. The improved battery charger of claim 7, wherein the circuit across the battery or batteries is free of any smoothing capacitor.

9. The improved battery charger of claim 6, wherein the circuit across the battery or batteries is free of any smoothing capacitor.

10. The improved battery charger of claim 1, further including means responsive to terminal voltage of one battery for removing it from the charging current path whenever the one battery is or becomes substantially fully charged.

11. In a battery charger of the driven blocking oscillator type which includes a blocking oscillator and means for delivering charging current pulses from the blocking oscillator to a plurality of series connected batteries, an improvement comprising means responsive to initial application of power to the blocking oscillator for producing a first one of the charging current pulses and means responsive to current flow from at least one of the batteries for driving the blocking oscillator to produce subsequent charging current pulses.

12. The improved battery charger of claim 11, wherein the means for delivering current pulses to the plurality batteries includes a transformer winding and a diode connected in series with one another across the batteries.

13. The improved battery charger of claim 12, further including a capacitor connected in parallel with the diode.

14. The improved battery charger of claim 13, wherein the circuit across the batteries is free of any smoothing capacitors.

15. The improved battery charger of claim 12, wherein the circuit across the batteries is free of any smoothing capacitor.

16. The improved battery charger of claim 11, wherein the blocking oscillator includes a transformer having a primary winding, a secondary winding and a tertiary winding;

and a diode connected in series with the tertiary winding across the batteries to be charged.

17. The improved battery charger of claim 16, further including a capacitor connected in parallel with the diode.

18. The improved battery charger of claim 17, wherein the circuit across the batteries is free of any smoothing capacitor.

19. The improved battery charger of claim 16, wherein the circuit across the batteries is free of any smoothing capacitor.

20. The improved battery charger of claim 11, further including respective means responsive to respective terminal voltages of respective ones of the batteries for removing individual ones of the batteries from the charging current path whenever said individual ones of the batteries is or becomes substantially fully charged.

21. In a battery charger of the driven blocking oscillator type which includes a blocking oscillator and means for delivering charging current pulses from the blocking oscillator to one or more series connected batteries, an improvement wherein said blocking oscillator includes a transformer having a primary winding, a secondary winding and a tertiary winding, and comprises means providing reverse current flow into said tertiary winding from the battery or batteries thereby inducing a voltage in said secondary winding and driving the blocking oscillator to produce charging current pulses.

22. The improved battery charger of claim 21, including a diode connected in series with said tertiary winding across the battery or batteries.

23. The improved battery charger of claim 22, further including a capacitor connected in parallel with the diode.

24. The improved battery charger of claim 23, wherein the circuit across the battery or batteries is free of any smoothing capacitor.

25. The improved battery charger of claim 22, wherein the circuit across the battery or batteries is free of any smoothing capacitor.

26. The improved battery charger of claim 21, further including means responsive to terminal voltage of one battery for removing it from the charging current path whenever the one battery is or becomes substantially fully charged.

27. In a battery charger of the driven blocking oscillator type which includes a blocking oscillator and means for delivering charging current pulses from the blocking oscillator to a plurality of series connected batteries, an improvement wherein said blocking oscillator includes a transformer having a primary winding, a secondary winding and a tertiary winding, and comprises means providing reverse current flow into said tertiary winding from at least one of the batteries thereby inducing a voltage in said secondary winding and driving the blocking oscillator to produce charging current pulses.

28. In a battery charger of the driven blocking oscillator type which includes a direct current power supply, a blocking oscillator including a semiconductive circuit component having a base, a collector and an emitter, and means for delivering charging current pulses from the blocking oscillator to one or more series-connected batteries, an improvement comprising means, including a series-connected resistive-capacitive network connected across the power supply, responsive to initial application of power to the blocking oscillator for producing a voltage spike across at least a portion of the resistive component of the network and means for coupling at least a portion of the voltage spike to the base.

29. The improved battery charger of claim 28, further including a transistor having a base, its collector-emitter path being connected between said base of said semiconductive circuit component and a point of reference potential, wherein a resistance is connected between said emitter of said semiconductive circuit component and the point of reference potential, and wherein a further resistor is connected between the emitter of said semiconductive circuit component and the base of the transistor.

30. The improved battery charger of claim 28, further including an SCR connected between said base and a point of reference potential, wherein a resistance is connected between said emitter and the point of reference potential, and wherein a diode is connected between the emitter and the gate of the SCR.

31. In a battery charger of the driven blocking oscillator type which includes a blocking oscillator including a transistor having a base, a collector and an emitter, a point of reference potential and means for delivering charging current pulses from the blocking oscillator to one or more series-connected batteries, an improvement comprising an SCR including a gate and having its anode-cathode path coupled between the base of the transistor and the point of reference potential, a resistive circuit component connected between the emitter of the transistor and the point of reference potential, the gate of said SCR being coupled to the emitter of the transistor.

32. The improved battery charger of claim 31, including a diode, the gate of said SCR being coupled to the emitter of the active circuit component via the diode.

33. In a battery charger of the driven blocking oscillator type which includes a point of reference potential, a blocking oscillator including a first transistor having a base, a collector and an emitter and means for delivering charging current pulses from the blocking oscillator to one or more series-connected batteries, an improvement comprising a first capacitor and a first resistor connected in series between the collector of the first transistor and the emitter of the first transistor to couple a conduction initiating pulse to the first transistor and drive the blocking oscillator, a second transistor having its collector coupled to said base of the first transistor and its emitter coupled to the point of reference potential, said emitter of said first transistor being connected to the point of reference potential via a second resistor, a series circuit including a third resistor and a fourth resistor, the base of said second transistor being coupled to a circuit point between the third and the fourth resistors, and wherein a circuit point between the second capacitor and the fourth resistor is connected to a supply point via a fifth resistor.