Pneumatic direct digital controller

• US 5,114,070 A
• Filed: 11/06/1990
• Issued: 05/19/1992
• Est. Priority Date: 11/06/1990
• Status: Expired due to Fees

• Current Assignee: Chemical Bank
• Original Assignee: American Standard Companies Incorporated (Ideal Standard International Topco SCA)
• Inventors: Lilja, Philip C., Ehrlich, Paul W., Martin, Allenn E.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/610,497
• Time in Patent Office: 560 Days
• Field of Search: 236/49.3, 236/51, 236/84, 307/66
• US Class Current: 236/49.3
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: G05D 23/1905 associated with tele control

Abstract

A pneumatic direct digital control system comprising: an air inlet; an air outlet; a transducer for connecting the air inlet and the air outlet and controlling a flow of air therebetween; a power supply; a sensor; and a direct digital controller. The direct digital controller is operably connected to the power supply. Additionally, the controller is operably connected to and is controlling the transducer.

Claims

1. A pneumatic direct digital controller comprising:

an air inlet;

an air outlet;

transducer means for connecting said air inlet and said air outlet and for controlling the pressure of air between the air inlet and the air outlet;

a self-contained internal power supply;

a sensor;

wireless means for receiving and transmitting remote signals; and

a direct digital controller operably connected to the power supply, operably connected to and controlling the transducer means, operably connected to the wireless means, and operably connected to the sensor to receive a signal from the sensor;

whereby the pressure of air in the air outlet is controlled in accordance with the signal received from the sensor.

2. The controller of claim 1 wherein the receiving and transmitting means transmits and receives radio signals.

3. The controller of claim 2 wherein the radio signals are spread spectrum signals.

4. The controller of claim 3 wherein the receiving and transmitting means transmits and receives infrared signals.

5. The controller of claim 3 wherein the receiving and transmitting means transmits and receives ultrasonic signals.

6. The controller of claim 1 wherein the power supply includes an air generator or a piezoelectric generator operably connected to the air inlet.

7. The controller of claim 1 wherein the power supply includes wireless means for receiving remote signals or wireless means for transmitting remote signals.

8. The controller of claim 1 wherein the power supply includes a battery.

9. The controller of claim 1 wherein the power supply includes a source of solar power.

10. The controller of claim 1 wherein the pneumatic transducer includes a pair of solenoids for controlling the amount of air passed from the air inlet to the air outlet.

11. The controller of claim 10 wherein the pair of solenoids are miniature electric solenoid valves.

12. The controller of claim 11 wherein said pair of solenoids includes a first solenoid controlling the passage of air between said air inlet and said air outlet, and a second solenoid controlling the passage of air between said air outlet and atmosphere.

13. A pneumatic control system comprising:

an air supply inlet;

a direct digital controller;

a self-contained power supply operably connected to the direct digital controller and providing the direct digital controller with a source of power;

wireless means, operably connected to the direct digital controller, for transmitting and receiving information and commands to a remote master controller;

a remote master controller capable of communicating with the wireless means and capable of transmitting and receiving information and commands;

an air outlet; and

an electronic-to-pneumatic transducer operably connected to the direct digital controller and operably connected to said air supply inlet and said air outlet

whereby the direct digital controller controls the pressure transducer to control the pressure of air passing through the transducer from the air supply inlet to the air outlet.

14. The control system of claim 13 wherein the direct digital controller controls the pneumatic transducer based in part on the commands and information received from the master controller through the wireless means.

15. The pneumatic control system of claim 13 wherein the pressure transducer includes a first solenoid controlling the passage of air between the air supply inlet and the air outlet, and a second solenoid controlling the passage of air between the air outlet and atmosphere.

16. The pneumatic control system of claim 15 wherein the power supply includes an air generator operably connected to the air supply inlet.

17. The pneumatic control system of claim 15 wherein the power supply includes a piezoelectric generator operably connected to the air supply inlet

18. The pneumatic control system of claim 15 wherein the power supply includes a battery.

19. The pneumatic control system of claim 15 wherein the power supply includes a source of solar power.

20. The pneumatic control system of claim 13 wherein the wireless means includes a radio transceiver;

a radio receiver;

a radio transmitter;

or a radio transmitter and a radio receiver.

21. The pneumatic control system of claim 13 wherein the wireless means transmits and receives infrared signals.

22. The pneumatic control system of claim 13 wherein the wireless means transmits and receives ultrasonic signals.

23. A method of controlling a pneumatic device with a direct digital controller comprising the steps of:

providing the direct digital controller with a self-contained power source;

receiving, in the controller, a signal from a sensor indicative of a desired condition;

receiving, in the controller, a wireless signal from a remote master controller; and

controlling a pressure transducer in accordance with the signals received from the remote master controller and the sensor to vary the air pressure of air provided to the pneumatically controlled device.

24. The method of claim 23 wherein the providing step includes generating power from a pneumatic air supply.

25. The method of claim 23 wherein the providing step includes generating power from light.

26. The method of claim 23 including receiving the signal from a wireless remote sensor.

27. The method of claim 23 wherein the controlling step includes using a proportional integral control algorithm to meet space temperature control requirements.

28. A wireless, pneumatic, direct digital controller for a variable air volume system comprising:

an air inlet;

an air outlet;

an electronic-to-pneumatic transducer operably connected between the air inlet and the air outlet;

wireless means for receiving a remote signal;

a direct digital controller operably connected to said wireless means and said transducer whereby the direct digital controller controls the transducer in accordance with the remote signal;

a sensor operably connected to the controller;

transmitting means, operably connected to the controller, for transmitting a wireless signal indicative of a signal received from the sensor; and

a self-contained power supply operably connected to the controller.

29. A method of replacing a pneumatic thermostat with a direct digital controller comprising the steps of:

removing the pneumatic thermostat;

installing an electronic-to-pneumatic transducers;

installing a self-contained power supply;

installing and operably connecting a direct digital controller to the transducer and the power supply, installing a wireless transceiver or receiver; and

operably connecting said transceiver or receiver to said direct digital controller.