Apparatus of shrinking volumes of waste foamed plastics

• US 5,114,331 A
• Filed: 01/24/1991
• Issued: 05/19/1992
• Est. Priority Date: 02/09/1990
• Status: Expired due to Term

• Current Assignee: Nippon Kaiyo Kabushiki Kaisha
• Original Assignee: Suruga Seiki Co., Ltd.
• Inventors: Umehara, Takeshi, Ikeda, Toshio, Urata, Kazuhisa
• Primary Examiner(s): Woo, Jay H.
• Assistant Examiner(s): MATNEY JR, WILLIAM
• Application Number:
  US07/645,107
• Time in Patent Office: 481 Days
• Field of Search: 425/200, 425/202, 425/204, 425/205, 425/207, 425/208, 425/209, 425/225, 425/311, 264/DIG. 69, 264/37
• US Class Current: 425/200
• CPC Class Codes: B29B 13/10 by grinding, e.g. by triturating; by sieving; by filtering
• CPC Class Codes: B29B 17/0026 by agglomeration or compacting
• CPC Class Codes: B29B 2017/0094 Mobile recycling devices, e.g. devices installed in truck trailers
• CPC Class Codes: B29B 9/06 in the form of filamentary material, e.g. combined with extrusion
• CPC Class Codes: B29C 48/525 Conical screws
• CPC Class Codes: B29C 48/53 having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
• CPC Class Codes: B29C 48/535 with thread pitch varying along the longitudinal axis
• CPC Class Codes: B29K 2023/06 PE, i.e. polyethylene
• CPC Class Codes: B29K 2025/06 PS, i.e. polystyrene
• CPC Class Codes: B29K 2105/04 cellular or porous
• CPC Class Codes: Y02W 30/62 Plastics recycling; Rubber recycling
• CPC Class Codes: Y10S 264/916 From porous material containing articles, e.g. sponge, foam

Abstract

The present invention relates to an apparatus for shrinking volumes of waste foamed plastics which have been used as packing materials. The waste plastic materials are thrown into a hopper provided on a crushing room having an opening in an upper part and tapering towards its lower part. A plurality of crushing vanes having a radius of gyration of length reaching within said hopper rotate in said crushing room, to break the foamed plastics into shreds. The broken plastics flow into a sending cylinder through a receipt opening toward the side wall of the crushing room, and are sent forward by screw vanes within the sending cylinder. Subsequently, the waste plastics are compressed in a compression cylinder connected in series to the sending cylinder and further softened and de-foamed by a heating cylinder and exhausted through a nozzle provided at the end of the housing cylinder. Extruded bar like shrinked resins are cut into chips by a rotating cutter and exhausted from the apparatus by air flow.

Claims

1. Apparatus for treating materials comprising foamed thermoplastic synthetic resins, said apparatus comprising

a main body frame having a crushing room inwardly tapered towards its lower part;

a hopper in communication with said crushing room and into which said materials are charged;

a crushing shaft rotatably traversing said crushing room, said crushing shaft comprising a plurality of crushing vanes for crushing said materials and having a radius of gyration sufficient to extend into said hopper so as to destroy the lower layer of said materials within said hopper;

a sending cylinder disposed in said main body frame outside of said crushing room, said sending cylinder having receipt opening means in communication with said crushing room for receiving said materials from said crushing room;

said sending cylinder housing a rotatable shaft having a screw vane for moving said materials along its axial length;

a compressing cylinder through which said rotatable shaft is partially disposed, said compression cylinder having an inlet and an outlet, said inlet being in communication with and connected in series to said sending cylinder;

the diameter of said inlet being larger than the diameter of said outlet so that said compressing cylinder is tapered;

a heating cylinder for heating said materials to a temperature lower than the temperature at which said materials completely melt, so as to soften and fuse said materials one to another, said heating cylinder having an inlet and an outlet, said inlet being in communication with said outlet of said compressing cylinder;

extruding nozzle means in communication with said outlet of said heating cylinder for extruding said materials in an elastic state;

rotating cutting means disposed about said extruding nozzle means for cutting said extruded materials; and

exhausting means comprising receiving means for receiving the cut materials and gas flow means for exhausting said materials out of said apparatus.

2. The apparatus of claim 1, wherein said main body frame comprises section plates to which said crushing shaft is supported with bearings, said crushing shaft being driven by a motor positioned outside said crushing room;

said plurality of crushing vanes being arranged on said crushing shaft in a plurality of series, each said series of crushing vanes being equidistant in length and being shifted about 120°

in the circumferential direction from the other series of crushing vanes, each crushing vane in each of said series being slightly shifted in phase from the other crushing vanes in its series, each of said crushing vanes being provided, in opposition to rotation, with a small vane oblique in an axial line.

3. The apparatus of claim 1, wherein said main body comprises section plates to which said crushing shaft is supported with bearings, said crushing shaft being driven by a motor positioned outside said crushing room;

said plurality of crushing vanes being equidistant in length;

each of said crushing vanes having a cutting edge, the cutting edge of each crushing vane being shifted 60°

from the cutting edges of the other crushing vanes; and

wherein said crushing room further comprises a plurality of stationary cutting edges arranged in the circumferential direction of said crushing shaft so as not to interfere with the rotation thereof;

each of said crushing vanes being provided, in opposition to rotation, with a small valve oblique in an axial direction.

4. The apparatus as claimed in claim 3, wherein the crushing shaft comprises a portion hexagonal in cross section, and wherein the crushing vanes are fixedly mounted thereon through hexagonal holes formed at the ends thereof and are spaced apart by means of spacers.

5. The apparatus as claimed in claim 1, wherein said main body frame comprises section plates, the sending cylinder is parallel to the crushing shaft and is supported by its both ends to the section plates;

and wherein the heating cylinder communicates with said outlet of said compressing cylinder through a straight aperture in said heating cylinder; and

wherein said rotatable shaft has a screw vane of large diameter in proximity to said receipt opening of the sending cylinder, and has a screw vane of a diameter continuously reducing in proximity to the compression cylinder in response to the tapered compression cylinder, and has a screw vane of small diametered cross sectional area in proximity to the heating cylinder.

6. The apparatus as claimed in claim 5, wherein the heating cylinder is encircled therearound with a heater and includes a periphery, and the aperture is formed with grooves running in the axial direction in several parts of the periphery of said heating cylinder.

7. The apparatus as claimed in claim 5, wherein the heating cylinder and the compression cylinder are encircled therearound with a heater.

8. The apparatus as claimed in claim 1, wherein the extruding nozzle means is fixed to the outlet of the heating cylinder so as to encircle the front end of the rotating shaft, and comprises an extruding hole having an outer face, and wherein a rotating cutter is rotated along the outer face of the extruding hole.

9. The apparatus as claimed in claim 8, wherein the extruding hole is provided in a radius direction of the extruding nozzle means, and a cleaning hole is formed in an axial direction of the extruding nozzle means, said extruding nozzle means further comprising a cover to close said cleaning hole.

10. The apparatus as claimed in claim 8, wherein the extruding hole is provided in a radius direction of the extruding nozzle means, and wherein said rotating cutter comprises a bearing connected to the extruding nozzle means.

11. The apparatus as claimed in claim 1, wherein the exhausting means comprises an exhausting hopper, and an air blower.

12. The apparatus as claimed in claim 1, wherein said crushing room comprises an outlet port having an opening cover.