Overbraided in-line data bus loom

• US 5,115,105 A
• Filed: 02/21/1990
• Issued: 05/19/1992
• Est. Priority Date: 02/21/1990
• Status: Expired due to Fees

• Current Assignee: Amphenol Corporation
• Original Assignee: Amphenol Corporation
• Inventors: Gallusser, David O., LeBaron, James B.
• Primary Examiner(s): Nimmo, Morris H.
• Application Number:
  US07/482,707
• Time in Patent Office: 818 Days
• Field of Search: 174/35 C, 174/36, 174/71 R, 174/72 R, 174/88 R, 174/88 C, 174/DIG. 8, 333/24 R, 333/112, 333/119
• US Class Current: 174/36
• CPC Class Codes: H01R 13/65915 Twisted pair of conductors surrounded by shield
• CPC Class Codes: H01R 2201/04 for network, e.g. LAN connectors
• CPC Class Codes: H01R 31/005 Intermediate parts for distributing signals
• CPC Class Codes: H01R 9/0506 Connection between three or more cable ends

Abstract

An arrangement for shielding a date bus coupler includes an overbraided shield electrically connected to each of the outer braids of the bus cables coupled by the coupler. The overbraided shield prevents shielding discontinuities at the terminations of the cables to the coupler.

Claims

1. An assembly for shielding a data bus coupler, comprising:

a conductive shield continuation including means electrically connecting a braided shield of a branch cable to a braided shield of each of two parts of a main cable, said branch cable and said main cable being electrically coupled by a data bus coupler, in order to provide a continuous uninterrupted EMI shield for the coupler, said conductive shield continuation completely enclosing said coupler.

2. An assembly as claimed in claim 1, wherein said conductive shield continuation is an overbraided shield.

3. An assembly as claimed in claim 2, wherein electrical connections between said overbraided shield and said shields extend 360°

around a circumference of said branch cable and each of said main cable parts.

4. An assembly as claimed in claim 2, wherein each of said branch and main cables includes an insulating outer jacket which covers a respective braided shield, and wherein said insulating outer jacket at an end of each of said cables is stripped to expose said respective braided shield and thereby permit connection between said respective braided shield and said overbraided shield.

5. An assembly as claimed in claim 2, wherein said branch cable and each of said main cable parts carries a plurality of individual wires terminated to said coupler by individual terminations.

6. An assembly as claimed in claim 5, further comprising at least a second branch cable.

7. An assembly as claimed in claim 5, wherein at least one of said terminations between said coupler and said individual wires are enclosed in an insulating jacket.

8. An assembly as claimed in claim 2, wherein said branch cable and said main cable each includes an insulating outer jacket, said assembly further comprising an environmental seal enveloping said braided shield and bonded to said insulating outer jackets.

9. An assembly as claimed in claim 8, wherein said bonding between said environmental seal and said insulating outer jackets extends 360°

around said branch cable and each of said main cable parts to completely seal said assembly against environmental contaminants.

10. An assembly as claimed in claim 2, wherein terminations for individual wires of the branch cable are electrically connected to terminations for individual wires of said main cable by a transformer circuit.

11. An assembly as claimed in claim 2, wherein said data bus coupler is a single stub in-line data bus coupler.

12. An assembly as claimed in claim 2, wherein said data bus coupler is a double stub in-line data bus coupler.

13. An assembly for providing a continuous uninterrupted EMI shield between braided outer shields of at least two cables, each cable carrying a plurality of individual wires which are surrounded by a respective said braided shield, comprising:

data bus coupler means for electrically connecting the respective individual wires of at least two cables;

a conductive shield continuation which completely enclosed said coupler means;

means for electrically connecting said conductive shield continuation to each of said braided outer shields to form a continuous uninterrupted shield between said braided outer shields.

14. An assembly as claimed in claim 13, wherein said conductive shield continuation is an overbraided shield.

23. A method as claimed in claim 14, wherein step (a) comprises the step of terminating respective individual wires of said cables to terminations provided on a coupler having a plurality of stub terminations.

15. A method of providing a continuous uninterrupted EMI shield connecting braided outer shields of at least two cables, comprising the steps of:

(a) electrically connecting respective individual wires of at least two cables, each cable surrounded by a braided shield, to a data bus coupler, one of said cables having two parts connected respectively to different terminations on said coupler, a second cable being a branch cable connected to a third termination on said coupler;

(b) subsequently enclosing the resulting connections within an overbraided shield which completely encloses the coupler;

(c) electrically connecting the overbraided shield of braided outer shields to form a continuous uninterrupted shield between said braided outer shields.

16. A method as claimed in claim 15, wherein step (a) comprises the step of terminating respective individual wires of said cables to terminations provided on a coupler.

17. A method as claimed in claim 15, further comprising the step of enclosing at least one of said terminations within an insulating jacket.

18. A method as claimed in claim 15, wherein step (c) comprises the step of extending said electrical connections around the circumference of each of said cables.

19. A method as claimed in claim 15, further comprising the step of stripping an outer jacket of each of said cables, said outer jackets otherwise enclosing said braided outer shields prior to step (c) in order to facilitate electrical connection of the overbraided shield to the braided outer shields.

20. A method as claimed in claim 19, further comprising the step of environmentally sealing the shielded electrical connections by enclosing them within an environmental shield bonded to the outer jackets of each said cables.

21. A method as claimed in claim 20, wherein the step of environmental sealing comprises the step of bonding said environmental shield around the circumference of each of said cables.

22. A method as claimed in claim 21, wherein step (a) comprises the step of terminating respective individual wires of said cables to terminations provided on a data bus coupler.

24. A data bus coupler for coupling at least three cables, each cable including a braided shield, comprising:

a plurality of stub terminals, each including means for electrically terminating one of three cables thereto and adapted to be completely enclosed by an overbraided shield electrically connected to braided shields of each of said cables.

25. A data bus coupler as claimed in claim 24, wherein said stub terminals are oriented at an acute angle in respect to a principal axis of said coupler in order to facilitate enclosure by the overbraided shield.