Battery charging controller for a battery powered device and method for using the same

• US 5,115,182 A
• Filed: 04/23/1990
• Issued: 05/19/1992
• Est. Priority Date: 04/23/1990
• Status: Expired due to Term

• Current Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Original Assignee: Motorola, Inc. (Motorola Solutions, Inc.)
• Inventors: Ehmke, Edward L., DeLuca, Michael J., Nguyen, Tuan K.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US07/513,405
• Time in Patent Office: 757 Days
• Field of Search: 320/22-24, 320/14, 320/44, 320/48, 455/89
• US Class Current: 320/136
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0032 disconnection of loads if battery is not under charge, e.g. in vehicle if engine is not running
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current

Abstract

A battery charging controller which can be integrated within a battery powered device having a rechargeable battery includes a circuit for monitoring the energy consumption of the device from the battery, and for accumulating a measure of the energy consumed since the battery was previously charged. Energy consumption is determined based on the number of device functions being active during predetermined sampling time intervals. When the battery powered device is coupled to an external charging source, the charging of the battery, including the charging rate, is controlled by the energy monitoring circuit within the battery powered device. Rapid charging, slow charging, and discharging of the battery before charging are all readily controlled using an external charging source which requires no circuits for monitoring the battery charging process.

Claims

1. A method of charging a rechargeable battery for a battery powered device using an external charging source, said method comprising the steps of:

periodically determining device functions active during a predetermined time interval;

recovering a value for the energy consumed by the active device functions during the predetermined time interval;

accumulating a value for the energy consumed for the active device functions during the predetermined time interval;

accumulating a measure of the energy consumed by adding the values for the energy consumed during each predetermined time interval since the battery was previously charged; and

controlling the charging from the external charging source in response to the measure of the energy consumed by the device.

2. The method of claim 1, wherein said step of controlling comprises said steps of:

sensing the coupling of the external charging source with the battery powered device;

comparing the measure of the energy consumed with a first predetermined energy consumption value;

selecting a first predetermined charging rate from the external charging source for recharging the battery to replenish a first predetermined portion of the measured energy consumed when the measure of the energy consumed is greater than the first predetermined energy consumption value; and

thereafter selecting at least a second predetermined charging rate from the external charging source for recharging the battery to replenish at least a second predetermined portion of the measured energy consumed.

3. The method of claim 2, wherein the second predetermined charging rate is substantially lower than the first predetermined charging rate.

4. The method of claim 2 wherein said first step of selecting selects the second predetermined charging rate from the external charging source for recharging the battery when the measure of the energy consumed is less than the first predetermined energy consumption value.

5. The method of claim 2, wherein said step of selecting further comprises selecting at least a third predetermined charging rate for recharging the battery after the measured energy consumed has been replenished and the battery powered device remains coupled to the external charging source.

6. The method of claim 5 wherein the third predetermined charging rate is the same as the second predetermined charging rate.

7. The method of claim 1, wherein the battery powered device includes switch means for controlling the supply of power to the device from the battery, and wherein said method further comprises said steps of:

sensing when power is being supplied to the device from the battery;

maintaining said step of monitoring the energy consumed by the battery powered device when the battery powered device is coupled with the external charging source;

monitoring the rate at which energy is being replenished at the predetermined charging rates; and

accumulating a value of the actual energy being replenished, which corresponds to the difference between the energy being provided by the charger, and the energy being consumed by the device.

8. The method of claim 7 further comprising said steps of:

sensing when power is not being supplied to the device from the battery;

suspending said step of monitoring the energy consumed when the battery powered device is coupled with the external charging source;

monitoring the rate at which energy is being replenished at the predetermined charging rates; and

accumulating a value of the energy being replenished.

9. The method of claim 2, wherein the external charging source further includes means for discharging the battery, and wherein said method further comprises said steps of:

generating a cycle count indicative of the number of times the battery is recharged;

comparing the measure of the energy consumed with a second predetermined energy consumption value; and

discharging the battery at a predetermined discharge rate when the cycle count exceeds a predetermined number of charging cycles, and the measure of the energy consumed is greater than the first predetermined energy consumption value and greater than the second predetermined energy consumption value.

10. The method of claim 9, wherein the first predetermined energy consumption value is less than the second predetermined energy consumption value.

11. The method of claim 10, further comprising said steps of:

comparing the current battery voltage with a minimum predetermined discharge voltage; and

terminating said step of discharging the battery when the current battery voltage is less than the minimum predetermined discharge voltage.

12. The method of claim 11, further comprising said steps of:

comparing the measure of the energy consumed with a third predetermined energy consumption value; and

inhibiting the discharging of the battery when the measure of the energy consumed is less than or equal to the third predetermined energy consumption value.

13. The method of claim 12 wherein the third predetermined energy consumption value is greater than the second predetermined energy consumption value.

14. The method of claim 9, further comprising said steps of:

inhibiting said step of discharging the battery when the measure of the energy consumed is less than the second predetermined energy consumption value.

15. The method of claim 9, wherein the predetermined number of charging cycles is equal to at least one.

16. The method of claim 2, wherein the battery powered device includes a display for displaying battery charging information, said method further comprising said steps of:

displaying an indication of the battery powered device being recharged at the first charging rate; and

further displaying an indication of the battery powered device being charged at the second charging rate.

17. The method of claim 16 further comprising said step of displaying an indication of the status of the energy capacity of the battery.

18. A battery powered device capable of being recharged from an external charging source, said device comprising:

a rechargeable battery;

a plurality of selectively activated device functions;

memory means for storing a value of the energy consumed by each of the plurality of selectively activated device functions;

timing means for periodically generating timing signals at predetermined time intervals,

monitoring means, responsive to the timing signals, for periodically sampling the device functions to enable accumulating a value for the energy consumed for the device functions active during each predetermined time interval,

said monitoring mean further accumulating a measure of the energy consuming by the device by adding the values for the energy consumed during each predetermined time interval since the battery was previously charged; and

controller means, for controlling the charging from the external charging source in response to the measure of the energy consumed by the device.

19. The battery powered device according to claim 18 further comprising:

sensing means for sensing the coupling of the external charging source with the battery powered device, and

wherein said controller means further includes comparing means for comparing the measure of the energy consumed with a first predetermined energy consumption value,

said controller means, being responsive to said sensing means and to said comparing means, for selecting a first predetermined charging rate for recharging the battery to replenish a first predetermined portion of the measured energy consumed,

said controller means thereafter selecting at least a second predetermined charging rate for recharging the battery to replenish at least a second predetermined portion of the measured energy consumed.

20. The battery powered device according to claim 19, wherein the selected second predetermined charging rate is substantially lower than the selected first predetermined charging rate.

21. The battery powered device according to claim 19, wherein said controller means selects the second predetermined charging rate for recharging the battery when the measure of the energy consumed is less than the first predetermined energy consumption value.

22. The battery powered device according to claim 19, wherein said controller means selects a third charging rate for recharging the battery after the measured energy consumed has been replenished and the battery powered device remains coupled to the external charging source.

24. The battery powered device according to claim 19, further comprising switch means for controlling the supply of power to the device from the battery.

25. The battery powered device according to claim 24 wherein said monitoring means is responsive to said switch means supplying power to the battery powered device, for maintaining the monitoring of the energy consumed by the battery powered device when coupled with the external charging source, and further

said monitoring means being capable of monitoring the rate at which the battery is being recharged at the predetermined charging rates, and further capable of monitoring the rate at which energy is being consumed by the active device functions, for accumulating a value of the actual energy being replenished.

26. The battery powered device according to claim 24 wherein said monitoring means is further responsive to said switch means suspending the supply of power to the battery powered device, for suspending the monitoring of the energy consumed by the battery powered device when coupled with the external charging source, and further

said monitoring means is capable of monitoring the rate at which the battery is being recharged at the predetermined charging rates and for accumulating a value of the energy being replenished.

27. The battery powered device according to claim 19 further comprising display means coupled to said monitoring means, and wherein said monitoring means is capable of generating an indication of the rate of charging of the battery powered device and wherein said display means is capable of displaying the indication of the rate of charging of the battery powered device.

28. The battery powered device according to claim 27

said display means displays an indication of the battery powered device being recharged at the first charging rate, and further displays an indication of the battery powered device being charged at the second charging rate.

29. The battery powered device according to claim 27 wherein said monitoring means is further capable of generating the status of the energy capacity of the battery, and wherein said display means is further capable of displaying an indication of the status of the energy capacity of the battery.

30. The battery powered device according to claim 27 further comprising voltage comparison means, coupled to the battery and to said monitoring means, for comparing the current battery voltage with a predetermined end-of-life battery voltage,

said monitoring means being responsive to said voltage comparing means for generating an indication of the battery condition when the measure of the energy consumed is greater than a third predetermined energy consumption value and the current battery voltage is less than the end-of-life battery voltage.

31. The battery powered device according to claim 20 wherein the external charging source includes a means for discharging the battery, and wherein said battery powered device further comprises:

cycle counting means, for generating a cycle count indicative of the number of times the battery is recharged,

said comparing means further compares the measure of the energy consumed with a second predetermined energy consumption value, and

said controller means being further responsive to said comparing means and to said cycle counting means for selecting the discharging of the battery at a predetermined discharge rate when the cycle count indicated exceeds a predetermined number of charging cycles, and the measure of the energy consumed is greater than the first predetermined energy consumption value and greater than the second predetermined energy consumption value.

32. The battery powered device according to claim 31 wherein the first predetermined energy consumption value is less than the second predetermined energy consumption value.

33. The battery powered device according to claim 32 wherein

said comparing means compares the measure of the energy consumed with a third predetermined energy consumption value, and

said controller means being responsive to said comparing means for inhibiting the discharging of the battery when the measure of the energy consumed is less than or equal to the third predetermined energy consumption value.

34. The battery powered device according to claim 33 wherein the third predetermined energy consumption value is less than the second predetermined energy consumption value.

35. The battery powered device according to claim 31 wherein said controller means being further responsive to said comparing means for inhibiting the discharging of the battery at the predetermined discharge rate when the measure of the energy consumed is less than the second predetermined energy consumption value.

36. The battery powered device according to claim 31, wherein

the predetermined number of charging cycles is equal to at least one.

37. The battery powered device according to claim 18 wherein said monitoring means comprises a microcomputer.

38. The battery powered device according to claim 39 wherein said microcomputer further controls the operation of the battery powered device.

39. The battery powered device according to claim 37 wherein said controller means further controls the operation of the battery powered device.

40. The battery powered device according to claim 18 wherein the battery powered device is a battery powered communication receiver.

23. The battery powered device according to claim 23, wherein the third predetermined charging rate is the same as the second predetermined charging rate.