Electric double layer capacitor

• US 5,115,378 A
• Filed: 02/11/1991
• Issued: 05/19/1992
• Est. Priority Date: 02/09/1990
• Status: Expired due to Fees

• Current Assignee: Isuzu Motors Limited
• Original Assignee: Isuzu Motors Limited
• Inventors: Tsuchiya, Yoshinobu, Kurabayashi, Ken, Niida, Yoriaki, Kito, Seiichiro
• Primary Examiner(s): GRIFFIN, DONALD
• Application Number:
  US07/653,286
• Time in Patent Office: 463 Days
• Field of Search: 361/502, 29/25.03
• US Class Current: 361/502
• CPC Class Codes: H01G 11/26 characterised by their structure, e.g. multi-layered, porosity or surface features
• CPC Class Codes: H01G 11/38 Carbon pastes or blends; Binders or additives therein
• CPC Class Codes: H01G 11/86 specially adapted for electrodes carbonisation or activation of carbon for the manufacture of electrodes H01G11/34
• CPC Class Codes: Y02E 60/13 Energy storage using capacitors

Abstract

An electric double layer capacitor has an electric double layer composed of an interface between activated carbon and electrolyte. The electric double layer capacitor includes a pair of polarized electrodes each comprising an electrode body in the form of a porous sintered body of joined active carbon particles. When the electrode body is sintered, an electrically conductive layer is formed on a surface of the electrode body. With this construction, the contact resistance between the electrode body and a current collector through the electrically conductive layer is reduced, so that the electric double layer has a reduced internal resistance.

Claims

1. An electric double layer capacitor having an electric double layer composed of an interface between activated carbon and electrolyte, comprising:

a pair of electrode bodies having surfaces confronting each other, each of said electrode bodies comprising a porous sintered body of joined active carbon particles;

a pair of electrically conductive layers formed on and fused to respective other surfaces of said electrode bodies at the time the electrode bodies are sintered;

a separator interposed between said electrode bodies;

a gasket housing said electrode bodies and said separator therein; and

a pair of current collectors disposed on the respective other surfaces of said electrode bodies in contact with said electrically conductive layers, respectively, said current collectors having respective peripheral edges joined to said gasket.

2. An electric double layer capacitor according to claim 1, wherein each of said electrically conductive layers comprises a sintered layer of metal powder.

3. An electric double layer capacitor according to claim 1, wherein each of said electrically conductive layers comprises a metal foil.

4. A method of manufacturing a polarized electrode for an electric double layer capacitor having an electric double layer composed of an interface between activated carbon and electrolyte, said method comprising the steps of:

placing an electrically conductive material in a sintering mold;

placing powder of minute active carbon particles on said electrically conductive material in the sintering mold;

pressing the powder of minute active carbon particles and the electrically conductive material in the sintering mold; and

sintering the powder of minute active carbon particles and the electrically conductive material while under pressure, thereby forming an electrically conductive layer and an electrode body, respectively, which are intimately joined to each other.

5. A method according to claim 4, wherein said step of sintering comprises the step of applying a pulsed electric current to the powder of minute active carbon particles and the electrically conductive material, and thereafter applying a heating current to the powder of minute active carbon particles and the electrically conductive material.