Method of and apparatus for detecting predicted failure in fluid-pressure system

• US 5,117,675 A
• Filed: 08/22/1990
• Issued: 06/02/1992
• Est. Priority Date: 08/24/1989
• Status: Expired due to Term

• Current Assignee: SMC Corporation (Alamo Group Incorporated)
• Original Assignee: SMC Corporation (Alamo Group Incorporated)
• Inventors: Saito, Mitsuhiro, Takebayashi, Takashi, Notoyama, Shunichi
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): ROSKOS, JOSEPH
• Application Number:
  US07/570,860
• Time in Patent Office: 650 Days
• Field of Search: 73/37
• US Class Current: 73/37
• CPC Class Codes: G01L 19/12 Alarms or signals

Abstract

First and second thresholds are established which define a pressure difference relative to a maximum pressure level for a fluid under pressure, which maximum pressure level is detected by a pressure detecting device, and a third threshold is also established which is lower than the maximum pressure level and higher than the first and second thresholds. While a pressure detected by the pressure detecting device ranges between the first and second thresholds, an output signal is supplied to a drive member. When a pressure lower than the third threshold is detected by the pressure detecting device, an output signal indicative of a predicted failure is produced. The output signal indicative of a predicted failure is produced when a pressure lower than the third threshold is detected a plurality of times by the pressure detecting device.

Claims

1. A method of predicting a failure in a fluid-pressure system, comprising the steps of:

establishing first and second thresholds defining a pressure difference as predetermined ratios of a maximum pressure reference level for a fluid under pressure, which maximum pressure reference level is detected by a pressure detecting device;

establishing a third threshold which is lower than said maximum pressure reference level and higher than said first and second thresholds;

supplying an output signal to a driven member while a pressure detecting by said pressure detecting device falls between said first and second thresholds; and

producing an output signal indicative of a predicted failure when a maximum pressure of said fluid under pressure lower than said third threshold is detected by said pressure detecting device.

2. A method according to claim 1, wherein said output signal indicative of a predicted failure is produced when a pressure lower than said third threshold is detected a plurality of times by said pressure detecting device.

3. A method according to claim 2, wherein said output signal indicative of a predicted failure is produced when a pressure lower than said third threshold is detected successively a plurality of times by said pressure detecting device.

4. A method according to claim 3, wherein when a pressure exceeding said third threshold is detected by said pressure detecting device before a pressure lower than said third threshold is detected, detection of a pressure lower than said third threshold is reset.

5. A method according to claim 1, wherein said output signal supplied to the driven member is of a rectangular waveform having a positive-going edge produced when a pressure corresponding to said first threshold is detected and a negative-going edge produced when a pressure corresponding to said second threshold is detected.

6. A method according to claim 1, further comprising:

determining a cause in said fluid-pressure system giving rise to said producing of said output signal indicative of said predicted failure and correcting said cause.

7. A method of predicting a failure in a fluid-pressure system, comprising the steps of:

establishing first and second thresholds defining a pressure difference relative to a maximum pressure level for a fluid under pressure, which maximum pressure level is detected by a pressure detecting device;

establishing a third threshold which is lower than said maximum pressure level and higher than said first and second thresholds;

supplying an output signal to a driven member while a pressure detected by said pressure detecting device falls between said first and second thresholds; and

producing an output signal indicative of a predicted failure when a pressure lower than said third threshold is detected by said pressure detecting device;

wherein said output signal indicative of a predicted failure is produced when a pressure lower than said third threshold is detected a plurality of times by said pressure detecting device.

8. A method according to claim 7, wherein said output signal indicative of a predicted failure is produced when a pressure lower than said third threshold is detected successively a plurality of times by said pressure detecting device.

9. A method according to claim 8, wherein when a pressure exceeding said third threshold is detected by said pressure detecting device before a pressure lower than said third threshold is detected, detection of a pressure lower than said third threshold is reset.

10. A method according to claim 7, wherein pressures corresponding said first and second thresholds are established with reference to the maximum pressure level detected by said pressure detecting device.

11. A method according to claim 7, further comprising:

determining a cause in said fluid-pressure system giving rise to said producing of said output signal indicative of said predicted failure and correcting said cause.

12. A method of predicting a failure in a fluid-pressure system, comprising the steps of:

establishing first and second thresholds defining a pressure difference relative to a maximum pressure level for a fluid under pressure, which maximum pressure level is detected by a pressure detecting device;

establishing a third threshold which is lower than said maximum pressure level and higher than said first and second thresholds;

supplying an output signal to a driven member while a pressure detected by said pressure detecting device falls between said first and second thresholds; and

producing an output signal indicative of a predicted failure when a pressure lower than said third threshold is detected by said pressure detecting device;

wherein said output signal supplied to the driven member is of a rectangular waveform having a positive-going edge produced when a pressure corresponding to said first threshold is detected and a negative-going edge produced when a pressure corresponding to said second threshold is detected.

13. A method according to claim 12, wherein pressures corresponding said first and second thresholds are established with reference to the maximum pressure level detected by said pressure detecting device.

14. A method according to claim 12, wherein said output signal indicative of a predicted failure is produced when a pressure lower than aid third threshold is detected a plurality of times by said pressure detecting device.

15. A method according to claim 14, wherein said output signal indicative of a predicted failure is produced when a pressure lower than said third threshold is detected successively a plurality of times by said pressure detecting device.

16. A method according to claim 15, wherein when a pressure exceeding said third threshold is detected by said pressure detecting device before a pressure lower than said third threshold is detected, detection of a pressure lower than said third threshold is reset.

17. A method according to claim 12, further comprising:

determining a cause in said fluid-pressure system giving rise to said producing of said output signal indicative of said predicted failure and correcting said cause.

18. An apparatus for predicting a failure in a fluid-pressure system, comprising:

pressure detecting means for detecting a change in a fluid pressure;

an A/D converter for converting a signal indicating a pressure detected by said pressure detecting means into a digital signal;

means for transmitting a pressure switch signal corresponding to a pressure difference defined by first and second thresholds relative to a maximum pressure level of the fluid pressure which varies;

determining means for comparing said maximum pressure level with a third threshold when said pressure switch signal is transmitted, and for producing a failure signal when said maximum pressure level is lower than said third threshold;

failure predicting signal transmitting means for transmitting a failure predicting signal when the number of times at which said failure signal is produced reaches a predetermined count; and

setting means for setting said first threshold, said second threshold, said third threshold, and said predetermined count.

19. An apparatus according to claim 18, further including display means for displaying said detected fluid pressure, said first through third thresholds, and the number of times at which said failure signal is produced.

20. An apparatus according to claim 19, wherein said display means comprises an LCD.

21. An apparatus according to claim 18, wherein said pressure detecting means comprises a semiconductor pressure sensor.