Ozone decolorization of garments

• US 5,118,322 A
• Filed: 07/31/1990
• Issued: 06/02/1992
• Est. Priority Date: 07/31/1990
• Status: Expired due to Fees

• Current Assignee: Ozone Engineering, Design and Services Corp.
• Original Assignee: Eric Wasinger
• Inventors: Wasinger, Eric, Hall, David
• Primary Examiner(s): Willis, Jr., Prince
• Assistant Examiner(s): MCNALLY, JOHN
• Application Number:
  US07/560,357
• Time in Patent Office: 672 Days
• Field of Search: 8/101, 8/111, 8/102, 8/478, 8/482, 8/483
• US Class Current: 8/111
• CPC Class Codes: D06B 11/0096 to get a faded look
• CPC Class Codes: D06L 4/50 by irradiation or ozonisation
• CPC Class Codes: D06P 5/153 with oxidants

Abstract

A process for selectively decolorizing a garment containing cellulosic material which comprises the steps of providing said garment with a dye or coloring agent reactive to ozone, wetting said garment and then contacting said wetted garment with ozone or a mixture of steam and ozone whereby the ozone is reacted with the dye or coloring agent.

Claims

1. A process for selectively decolorizing a garment containing cellulosic material having warp yarn which comprises the steps of providing said garment with an ozone oxidizable dye, wetting said garment, and then contacting said wetted garment in a vapor phase with a mixture of steam and ozone at elevated temperatures for a selected period of time whereby the ozone oxidizes said dye, and then terminating the oxidation with the ozone prior to any substantial oxidation of the warp yarn of the cellulosic material.

2. The process of claim 1 including the step of treating said garment with an ozone blocking agent prior to contact with said ozone and steam mixture.

3. The process of claim 2 wherein said blocking agent is an organic substance selected from the group consisting of starch, wax, grease and oil.

4. The process of claim 2 wherein said blocking agent is a clay.

5. The process of claim 2 wherein said blocking agent is masking tape.

6. The process of claim 1 wherein said garment is dyed with a plurality of dyes of different degrees of oxidation by ozone.

7. The process of claim 1 wherein said dye is decolorized without bleaching the fabric of said garment.

8. The process of claim 1 wherein the garment is within a closed chamber and excess ozone is recycled to said chamber.

9. The process of claim 8 wherein about 10 to 100 mg of ozone per liter is provided in said chamber.

10. The process of claim 1 wherein said process is batchwise.

11. The process of claim 1 wherein said process is continuous.

12. The process of claim 1 wherein said garment is oxidized at a temperature about 40°

C. to 100°

C.

13. The process of claim 1 wherein the color of said garment is sensed with a spectrophotometer prior to contact with said ozone comprises about 20 to 40% water.

14. The process of claim 1 including the step of sensing the color change of said garment and terminating the treatment of said garment upon a predetermined color level index.

15. The process of claim 1 wherein said garment comprises vat dyed cotton.

16. The process of claim 1 where the garment has been dyed with an ozone oxidizable dye which is substantive to cellulose.

17. The process of claim 1 where the coloring agent is a pigment which has been applied by spraying, brushing or dipping.

18. The process of claim 1 where the dye has been applied using a mordant.

19. The process of claim 2 wherein the ozone blocking agent has been applied by printing method.

20. A process for selectively oxidizing a garment containing cellulosic material having warp yarn without any substantial oxidation of the warp yarn comprising the steps of:

A. providing said garment with a dye which is capable of being oxidized by ozone;

B. wetting said garment;

C. contacting said wetted garment in a vapor phase with a mixture of steam and ozone at a temperature between about 40° and

100°

C.;

D. sensing the degree of oxidation of said dye by the color change of the garment with a spectrophotometer; and

then

E. terminating the oxidation with ozone when a predetermined color of the garment is obtained and before any substantial degradation of the warp yarn of the cellulosic material by said ozone.