Substrate based on a nonwoven sheet made of chemical textile

• US 5,118,550 A
• Filed: 12/11/1989
• Issued: 06/02/1992
• Est. Priority Date: 12/13/1988
• Status: Expired due to Term

• Current Assignee: Freudenberg Spunweb SA Societe Anonyme A Directoire
• Original Assignee: Rhone Poulenc Fibres
• Inventors: Golly, Jean-Claude, Baravian, Jean, Beck, Jean-Jacques
• Primary Examiner(s): Bell, James J.
• Application Number:
  US07/448,626
• Time in Patent Office: 904 Days
• Field of Search: 428/85, 428/90, 428/95, 428/293, 428/294, 428/296, 428/300, 428/489, 428/902, 428/287, 428/247, 428/285, 428/109, 428/90, 428/85, 428/95, 428/284, 428/296
• US Class Current: 428/90
• CPC Class Codes: D04H 5/02 strengthened or consolidated by mechanical methods, e.g. needling needling machines D04H18/00
• CPC Class Codes: D04H 5/06 strengthened or consolidated by welding-together thermoplastic fibres, filaments, or yarns
• CPC Class Codes: D04H 5/12 Glass fibres
• CPC Class Codes: D06N 5/003 coated with bitumen
• CPC Class Codes: D06N 7/0068 characterised by the primary backing or the fibrous top layer
• CPC Class Codes: D06N 7/0081 with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
• CPC Class Codes: Y10S 428/902 High modulus filament or fiber
• CPC Class Codes: Y10T 428/23943 Flock surface
• CPC Class Codes: Y10T 428/23979 Particular backing structure or composition
• CPC Class Codes: Y10T 428/31815 Of bituminous or tarry residue
• CPC Class Codes: Y10T 442/681 Spun-bonded nonwoven fabric

Abstract

The present invention relates to a substrate based on nonwoven sheet for a flat article.

The substrate 11, with good dimensional stability in all the conditions of production, of subsequent treatments and of use, comprising at least one nonwoven sheet 8 based on chemical textile material in the form of continuous fibres or filaments is characterized in that the said sheet comprises high-modulus reinforcing threads 3 arranged parallel to each other in its lengthwise direction.

Glass threads are preferably employed as reinforcing threads. The reinforcing threads are combined with the nonwoven sheet by chemical bonding or heat-bonding and/or needling.

Use of the support as a sealing membrane reinforcement, primary or secondary substrate for tuft carpeting, reinforcement for floor covering tiling, substrate for laying, substrate for flock, and the like.

Claims

1. A substrate based on a nonwoven sheet for a flat article, with good dimensional stability in all the conditions of production, subsequent treatments and use, comprising a nonwoven sheet of synthetic textile material in the form of fibres or of continuous filaments, said sheet having a weight of between 20 and 500 g/m² and, bonded thereto, high modulus reinforcing threads exhibiting a Young'"'"'s modulus of more than 20 GPa arranged parallel to each other in the lengthwise direction of the nonwoven sheet, the quantity of reinforcing threads being such that, when the substrate is subjected to tensile forces in the lengthwise direction at 180°

C., the breaking stress of the reinforcing threads is at least 80 daN per meter of width, and the Young'"'"'s Modulus of the substrate at ambient temperature is not appreciably modified relative to the same modulus, measured in the same conditions, of the nonwoven base sheet without reinforcing threads.

2. Substrate according to claim 1, characterized in that it has a Young'"'"'s modulus at 180°

C. which is at least equal to twice the same modulus, measured in the same conditions, of the nonwoven base sheet without reinforcing threads.

3. Substrate according to claim 2, characterized in that it has a Young'"'"'s modulus at 180°

C. of between 2.5 and 3 times the same modulus, measured in the same conditions, of the nonwoven base sheet without reinforcing threads.

4. A substrate according to claim 1 wherein the nonwoven sheet is a sheet obtained by extruding molten synthetic textile material in the form of continuous filaments to form a spun-bonded sheet, and having a weight of between 20 and 250 g/m².

5. A substrate in claim 1, according to which the nonwoven sheet is a sheet of polyester-based continuous filaments, obtained by extruding molten synthetic textile material in the form of filaments to form spun-bonded sheet, and having a weight of between 50 to 250 g/m², wherein the reinforcing threads are glass threads with a count of between 2.8 and 272 tex and uniformly spaced at 2 to 30 mm.

6. Substrate according to claim 5, characterized in that the glass threads have a count of between 22 and 68 tex and are spaced at 10 to 30 nm.

7. Substrate according to claim 1, characterized in that the bonding of the reinforcing threads to the sheet is performed by chemical bonding.

8. Substrate according to claim 1, characterized in that the reinforcing threads are bonded to the sheet by heat-bonding, needling, or by heat-bonding and needling.

9. A bitumen-threaded sealing membrane reinforced with the substrate of claim 1.

10. A tuft carpeting comprising the substrate of claim 1 as a primary or secondary substrate.

11. A floor-covering tiling further comprising the substrate of claim 1 as a reinforcement.

12. The substrate according to claim 1 further comprising a coating.

13. The substrate according to claim 1 further comprising a flock on one surface thereof.

14. The substrate according to claim 1 wherein the reinforcing threads have a Young'"'"'s modulus of more than 50 GPa.

15. The substrate of claim 14 wherein the breaking of the reinforcing threads takes place under a stress of at least 100 daN per meter of width.

16. The substrate according to claim 1, wherein the nonwoven sheet has a weight between 50 and 150 g/m² comprising polyester-based filaments and wherein the reinforcing threads are glass threads and are present in amount of 2 to 3 g/m².