High power factor, voltage-doubler rectifier

• US 5,119,283 A
• Filed: 06/10/1991
• Issued: 06/02/1992
• Est. Priority Date: 06/10/1991
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Steigerwald, Robert L., Korman, Charles S.
• Primary Examiner(s): Sterrett, Jeffrey L.
• Application Number:
  US07/712,371
• Time in Patent Office: 358 Days
• Field of Search: 323/207, 323/208, 323/17, 363/37, 363/61, 363/81, 363/82, 363/90, 363/101, 363/126, 363/143
• US Class Current: 363/37
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 1/4208 Arrangements for improving power factor of AC input
• CPC Class Codes: H02M 1/4275 by adding an auxiliary output voltage in series to the input
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A voltage-doubler rectifier includes an ac fullbridge diode rectifier and a dc-to-dc converter having two output boost circuits. One of the output boost circuits is coupled between the rectifier and a dc link, and the other output boost circuit is coupled, with opposite polarity, between the rectifier and the circuit common. Two series-connected filter capacitors are also coupled between the dc link and the circuit common. In a preferred embodiment, the two output boost circuits each comprise either a series, parallel, or combination series/parallel resonant circuit and a rectifier. A switch is coupled between the junction joining one pair of diodes of the rectifier and the junction joining the two filter capacitors. For a relatively high ac line voltage, the switch is open, and the circuit operates in a low boost mode. For a relatively low ac line voltage, the switch is closed, and the circuit operates in a high boost, or voltage-doubling, mode.

Claims

1. A high power factor voltage-doubler rectifier for providing a dc output voltage, comprising:

a rectifier including two pairs of series-connected diodes in a full-bridge configuration for providing a rectified ac voltage when coupled to an ac power line, said rectifier having a cathode and an anode;

dc-to-dc converter means coupled between said dc output voltage and a common potential, said dc-to-dc converter means having first and second output boost circuits inductively coupled thereto, said first output boost circuit being coupled in series between the cathode of said rectifier and said dc output voltage, and said second output boost circuit being coupled in series, with a polarity opposite to that of said first output boost circuit, between the anode of said rectifier and said common potential;

a pair of filter capacitors connected in series with a junction therebetween, the series combination of said filter capacitors being coupled between said dc output voltage and said common potential; and

switch means coupled between the junction joining the diodes of one of said two pairs and the junction joining said filter capacitors, said switch means being closed to enable operation in a voltage-doubling mode for relatively low input ac line voltages, and said switch means being open to enable operation in a low boost mode for relatively high input ac line voltages, said output dc voltage being maintained in substantially the same range in both said modes of operation.

2. The voltage-doubler rectifier of claim 1 wherein said first and second output boost circuits each comprise a resonant circuit including a resonant capacitor and a resonant inductor, said first and second output boost circuits each including a boost transformer for coupling to said dc-to-dc converter means.

3. The voltage-doubler rectifier of claim 2 wherein each said resonant circuit comprises a series resonant circuit, said resonant capacitor being coupled in series with said resonant inductor.

4. The voltage-doubler rectifier of claim 2 wherein each said resonant circuit comprises a parallel resonant circuit, said resonant capacitor being coupled in parallel with a series combination of said resonant inductor and said boost transformer.

5. The voltage-doubler rectifier of claim 2 wherein each said resonant circuit comprises a combination series/parallel resonant circuit including an additional resonant capacitor coupled in parallel with a series combination of said resonant capacitor, said resonant inductor and said boost transformer.

6. The voltage-doubler rectifier of claim 1 wherein said dc-to-dc converter means further comprises:

an inverter coupled between said dc output voltage and said common potential for providing a first ac signal for exciting said output boost circuits, said inverter further providing a second ac signal;

an output rectifier for receiving said second ac signal and generating a second regulated dc output voltage therefrom; and

pulse width modulation means coupled to said inverter for controlling the amplitude of said second regulated dc output voltage by pulse width modulating said second ac signal.

7. The voltage-doubler rectifier of claim 6, further comprising frequency modulation means for controlling the frequency of said first ac signal in a manner to cause said dc-to-dc converter means to draw substantially sinusoidal current from said ac power line in phase with the voltage of said power line.