Surgical stapler apparatus

• US 5,119,983 A
• Filed: 05/26/1987
• Issued: 06/09/1992
• Est. Priority Date: 05/26/1987
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Ratcliff, Keith, Green, David T.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US07/054,328
• Time in Patent Office: 1,841 Days
• Field of Search: 227/19, 227/DIG. 1, 227/121, 227/123, 227/179, 227/178, 227/175, 227/176, 227/177, 227/180, 403/9, 403/155, 403/326, 403/DIG. 7
• US Class Current: 227/179.1
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 17/34 Trocars; Puncturing needles pointed biopsy instruments A61B10/0233; devices for piercing the ear-lobes A44C7/001; seals or hemostasis valves A61M39/06
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers

Abstract

The end-to-end anastomosis apparatus is provided with a mounting means which can receive a trocar for making holes in tissue and, subsequently, an anvil shaft for the mounting of an anvil assembly for stapling purposes. The anvil shaft is provided with splines which cooperate with splines on a shell liner within the housing of the apparatus to align the buckets on the anvil assembly with the staples in a cartridge secured in the apparatus. In addition, the anvil assembly is provided with a spring for locking of the anvil housing on the anvil shaft.

Claims

1. A surgical stapler apparatus comprising:

a tubular housing having a longitudinal axis;

a staple pusher assembly movable mounted in the distal end of said housing for movement between a retracted position within said housing and an extended position for expelling an annular array of staples therefrom;

means mounted concentrically within said staple pusher assembly in spaced relation to said distal end in a proximal direction for selectively releasably mounting a trocar or an anvil assembly therein; and

means for moving said mounting means along the longitudinal axis between a retracted position for preventing removal of a trocar or anvil assembly and an extended position for permitting removal of a trocar or anvil assembly.

2. A surgical stapler apparatus as set forth in claim 1 wherein said means includes at least one detent mounted for radial movement between a retaining position to hold one of a trocar and an anvil assembly therein or a release position to release said one of a trocar or an anvil assembly.

3. A surgical stapler apparatus as set forth in claim 2 wherein said detent is spring biased to move from said release position into said retaining position.

4. A surgical stapler apparatus as set forth in claim 1 wherein said means includes a cylinder slidably mounted in said staple pusher assembly and including a central bore at a distal end to receive a shaft of one of a trocar or an anvil assembly therein and at least one longitudinally disposed slot in a sidewall communicating with said bore, and at least one detent within said bore and aligned with said slot for radial movement between a restraining position to hold the shaft in said cylinder and a release position within said slot to release the shaft.

5. A surgical stapler apparatus as set forth in claim 4 wherein said detent is biased to move from said release position into said retaining position.

6. A surgical stapler apparatus as set forth in claim 4 wherein said cylinder includes a pair of diametrically disposed slots communicating with said bore wherein a pair of said detents is aligned with said respective slots.

7. A surgical stapler apparatus as set forth in claim 4 wherein said staple pusher assembly includes a cylindrical quill slidably receiving said cylinder therein to retain said detent within said slot in said restraining position thereof.

8. A surgical stapler apparatus as set forth in claim 1 wherein said means includes a cylinder slidably mounted in said staple pusher assembly and including a central bore at a distal end and at least a pair of diametrically opposed slots communicating with said bore, and a U-shaped spring having a base mounted within said bore and a pair of arms aligned with said slots, each said arm having a detent thereon for engaging in a shaft of one of a trocar or an anvil assembly.

9. A surgical stapler apparatus as set forth in claim 8 wherein said cylinder is movable between a retracted position within said staple pusher assembly to hold each said detent in engagement with a received shaft and an extended position exposing said slots to permit movement of said detents into a release position relative to a shaft.

10. A surgical stapler apparatus as set forth in claim 1 which further comprises a first actuating means connected to said staple pusher assembly for moving said staple pusher assembly at least from said retracted position to said extended position thereof and a second actuating means connected to said means for moving said means between said retracted position within said staple pusher assembly and said extended position relative to said staple pusher assembly to permit release of a received one of a trocar or an anvil assembly.

11. A surgical stapler apparatus as set forth in claim 1 wherein said staple pusher assembly includes a cylindrical quill receiving said means therein, a pusher secured to said quill, an annular array of fingers secured to said pusher for expelling staples from said assembly and an annular blade secured to said pusher concentrically within said fingers.

12. A surgical stapler apparatus comprising:

a tubular housing having a longitudinal axis;

a staple pusher assembly movably mounted in the distal end of said housing for movement between a retracted position within said housing and an extended position for expelling an annular array of staples therefrom;

an anvil assembly having a shaft extending into said housing and an anvil mounted on said shaft and facing said staple pusher assembly for clinching the expelled staples thereon;

mounting means mounted within said staple pusher assembly in spaced relation to said distal end in a proximal direction movable along said longitudinal axis between a retracted position for preventing removal of said anvil assembly and an extended position for releasably engaging said shaft.

13. A surgical stapler apparatus as set forth in claim 12 which further comprises actuating means connected to said mounting means for moving said mounting means between a retracted position within said assembly and an extended position to permit release of said shaft.

14. A surgical stapler apparatus as set forth in claim 13 wherein said shaft includes a recess and said mounting means includes at least one detent mounted for radial movement between a retaining position in said recess and a release position outside said recess.

15. A surgical stapler apparatus as set forth in claim 14 wherein said recess is a circumferential recess.

16. A surgical stapler apparatus as set forth in claim 13 which further includes an aligning means for aligning said shaft circumferentially within said mounting means to align an annular array of buckets on said anvil with staples in said staple pusher assembly.

17. A surgical stapler apparatus as set forth in claim 16 wherein said aligning means includes an annular shell liner having a plurality of internal circumferentially disposed longitudinal splines and a plurality of external circumferentially disposed longitudinal splines on said shaft.

18. A surgical stapler apparatus as set forth in claim 17 wherein each of said splines of said shell has a chamfered end for engaging and circumferentially guiding said splines of said shaft into a predetermined alignment.

19. A surgical stapler apparatus as set forth in claim 12 wherein said anvil assembly includes a locking means releasably securing said anvil on said shaft.

20. A surgical stapler apparatus as set forth in claim 19 wherein said anvil assembly includes a housing and said locking means includes a recess in said shaft, a spring in said housing at least partially disposed in said recess to lock said housing on said shaft and a latch movably mounted in said housing and abutting said spring to bias said spring out of said recess in response to movement of said latch to a release position to permit sliding of said anvil assembly housing off said shaft.

21. A surgical stapler apparatus as set forth in claim 20 which further includes an aligning means for aligning said anvil assembly housing on said shaft to align an annular array of buckets on said anvil with staples in said stapler pusher assembly.

22. A surgical stapler apparatus as set forth in claim 20 wherein said recess is an annular recess and said spring is of U-shape with a pair of legs disposed in said recess on opposite sides thereof.

23. A surgical stapler apparatus as set forth in claim 22 wherein said latch abuts centrally of said legs to spread said legs out of said recess to permit release of said anvil assembly housing from said shaft.

24. An anvil assembly comprising

a shaft having mounting means at one end for removable mounting in a surgical stapler apparatus;

an anvil slidably mounted on said shaft at an opposite end, said anvil having a housing and an annular array of buckets on one end face thereof; and

a locking means releasably securing said anvil on said shaft, said locking means including a recess in said shaft and a spring in said housing at least partially disposed in said recess to lock said housing on said shaft; and

a latch movably mounted in said housing and abutting said spring to bias said spring out of said recess in response to movement of said latch to a release position to permit sliding of said housing off said shaft.

25. An anvil assembly as set forth in claim 24 which further comprises aligning means for aligning said housing on said shaft to position said array of buckets in one of a plurality of positions.

26. An anvil assembly as set forth in claim 25 wherein said aligning means includes a plurality of external splines on said shaft and a plurality of internal splines on said housing for mating engagement with each other.

27. An anvil assembly as set forth in claim 24 wherein said recess is an annular recess and said spring is of U-shape with a pair of legs disposed in said recess on opposite sides thereof.

28. An anvil assembly as set forth in claim 27 wherein said latch abuts centrally of said legs to spread said legs out of said recess to permit release of said anvil assembly housing from said shaft.

29. An anvil assembly for a surgical stapler apparatus comprising:

a shaft;

a housing mounted on said shaft in a predetermined position;

a plate mounted at one end of said housing and having at least one annular array of buckets thereon;

a locking means releasably securing said housing on said shaft in said predetermined position, said locking means including a recess in said shaft and a spring in said housing at least partially disposed in said recess to lock said housing on said shaft; and

a latch movably mounted in said housing and abutting said spring to bias said spring out of said recess to permit sliding of said housing off said shaft.

30. An anvil assembly as set forth in claim 29 which further comprises aligning means for aligning said housing on said shaft to position said array of buckets in at least one predetermined position relative to said shaft.

31. An anvil assembly as set forth in claim 29 wherein said shaft has an annular recess at a proximal end opposite said housing for engaging in a surgical stapler apparatus.

32. A surgical stapler apparatus comprising:

a tubular housing having a longitudinal axis;

a staple pusher assembly movably mounted in a distal end of said housing for movement between a retracted position within said housing and an extended position for expelling an annular array of staples therefrom; and

mounting means movably mounted within said staple pusher assembly for releasably engaging a shaft of one of a trocar and an anvil assembly and actuating means connected to said mounting means for moving said mounting means along said longitudinal axis between a retracted position within said assembly to prevent removal of said shaft and an extended position to permit release of the engaged shaft.

33. A surgical stapler apparatus as set forth in claim 32 wherein the shaft includes a recess and said mounting means includes at least one detent mounted for radial movement between a retaining position in said recess and a release position outside said recess.

34. A surgical stapler apparatus as set forth in claim 32 wherein said mounting means includes a cylinder slidably mounted in said staple pusher assembly and including a central bore at a distal end to receive the shaft of one of a trocar or an anvil assembly therein and at least one longitudinally disposed slot in a sidewall communicating with said bore, and at least one spring biased detent aligned with said slot for radial movement therein between a restraining position to hold the shaft in said cylinder and a release position within said slot to release the shaft from said cylinder.

35. A method of performing a surgical stapling procedure comprising the steps of:

(a) providing a surgical stapler apparatus having;

(i) a tubular housing;

(ii) a staple pusher assembly movably mounted in the distal end of said housing for movement between a retracted position within said housing and an extended position for expelling an annular array of staples therefrom and extending an annular knife concentrically within said array of staples;

(iii) first actuating means for moving said staple pusher assembly between said stapler pusher retracted position and said staple pusher extended position;

(iv) mounting means movably mounted within said staple pusher assembly in spaced relation to said distal end in a proximal direction for selectively releasably engaging a shaft of one of a trocar or an anvil assembly; and

(i) second actuating means connected to said mounting means for moving said mounting means between at least a mounting means retracted position within said staple pusher assembly preventing removal of said trocar or anvil assembly and a mounting means extended position permitting release of said trocar or anvil assembly;

(b) inserting said tubular housing into a body having tissue to be joined by anastomosis, said housing having a trocar assembly engaged with said mounting means and said mounting means being positioned in said mounting means retracted position with the tip of said trocar assembly not extending beyond the distal end of said tubular housing;

(c) activating said second actuating means to move said mounting means to a position with the tip of said trocar assembly extending beyond the distal end of said tubular housing;

(d) piercing said trocar assembly through tissue to be joined by anastomosis;

(e) removing said trocar assembly from said mounting means;

(f) mounting an anvil assembly to said mounting means;

(g) operating said second actuating means to move said mounting means to said mounting means retracted position, thereby restraining said anvil assembly against being removed from said mounting means;

(h) operating said first actuating means to move said staple pusher assembly from said staple pusher retracted position to said staple pusher extended position to expel said annular array of staples and form an anastomosis.

36. The method of claim 35 wherein step (c) comprises operating said second actuating means so as to move said mounting means to a partially extended position.

37. The method of claim 36 wherein step (e) comprises operating said second actuating means to move said mounting means to said mounting means extended position and thereafter removing said anvil assembly.

38. The method of claim 35 wherein said step of mounting an anvil assembly to said mounting means further comprises inserting one end of an anvil shaft into said mounting means and thereafter attaching a removable anvil housing to the other end of said anvil shaft.

39. The method of claim 38 further comprising the step of aligning said anvil housing on said anvil shaft.

40. The method of claim 38 wherein said anvil assembly includes a locking means releasably securing said anvil housing on said shaft, said step of mounting said anvil assembly into said staple pusher assembly further comprising mounting said anvil shaft into said mounting means and thereafter mounting said anvil housing onto said anvil shaft.

41. The method of claim 40 wherein said anvil assembly further comprises an anvil housing locking means including a recess in said anvil shaft, a spring in said anvil housing at least partially disposed in said anvil shaft recess to lock said anvil housing on said anvil shaft and a latch movably mounted in said anvil housing and abutting said spring to bias said spring out of said recess in response to movement of said latch to a release position to permit sliding of said anvil housing off said anvil shaft, said step of mounting said anvil housing onto said anvil shaft comprising urging said anvil housing onto said shaft until said spring is disposed in said recess.

42. The method of claim 41 further comprising activating said latch after said staples have been expelled to remove said anvil housing from said anvil shaft.

43. The method of claim 41 wherein said recess is an annular recess and said spring is of U-shape with a pair of legs disposed in said recess on opposite sides thereof, said step of mounting said anvil housing onto said anvil shaft further comprising urging said anvil housing onto said anvil shaft until said pair of legs become disposed in said recess.

44. The method of claim 43 wherein said latch abuts centrally of said legs to spread said legs out of said recess to permit release of said anvil assembly housing from said anvil shaft, said method further comprising activating said latch after said staples have been formed in tissue in order to spread said legs, and thereafter removing said anvil housing from said anvil shaft.

45. The method of claim 35 wherein said step of mounting an anvil assembly to said mounting means includes the additional step of aligning said anvil assembly with said staple pusher assembly.

46. The method of claim 35 wherein said step of mounting an anvil assembly to said mounting means comprises inserting one end of an anvil shaft into said mounting means.

47. The method of claim 46 wherein said shaft includes at least one recess and said mounting means includes at least one detent mounted for radial movement between a retaining position in said recess and a release position outside said recess, step (g) comprising moving said mounting means from said mounting means extended position allowing said detent to assume said detent release position to said mounting means retracted position wherein said detent is constrained in said detent retaining position.

48. The method of claim 35 wherein said mounting means includes a cylinder mounted in said staple pusher assembly, said cylinder including a central bore at a distal end to receive a shaft of one of a trocar or an anvil assembly therein, at least one longitudinally disposed slot in a sidewall communicating with said bore, and at least one detent within said bore and aligned with said slot for radial movement between a restraining position corresponding to said mounting means retracted position to hold the shaft in said cylinder and a release position with said slot corresponding to said mounting means extended position to release the shaft, step (g) comprising moving said detent from said release position to said retaining position.

49. The method of claim 48 wherein said detent is biased to move from said release into said retaining position, said step of mounting an anvil assembly further comprises inserting an anvil shaft into said mounting means with sufficient force to overcome the spring bias of said detent and engage said detent with a recess in said shaft.

50. The method of claim 48 wherein said cylinder includes a pair of diametrically disposed slots communicating with said bore wherein at least one pair of said detents is aligned with said respective slots, step (g) comprising moving said pair of detents from said release position to said restraining position.

51. The method of claim 48 wherein said staple pusher assembly includes a cylindrical quill slidably receiving said cylinder thereto to retain said detent within said slot in said retaining position, step (g) comprising slidably moving said cylinder within said quill from said release position to said retaining position to retain said detent within said slot.

52. The method of claim 35 wherein said mounting means includes a cylinder slidably mounted in said staple pusher assembly and including a central bore at a distal end and at least a pair of diametrically opposed slots communicating with said bore, and a U-shaped spring having a base mounted within said bore and a pair of arms aligned with said slots, each said arm having a detent thereon for engaging a recess in a shaft of one of a trocar or an anvil assembly, said cylinder being movable between a retracted position within said staple pusher assembly to hold each said detent in engagement with a received shaft and an extended position exposing said slots to permit movement of said detents into a release position relative to the received shaft, step (g) comprising moving said cylinder from said extended position to said retracted position.