Catheter with high tactile guide wire

• US 5,120,308 A
• Filed: 05/03/1989
• Issued: 06/09/1992
• Est. Priority Date: 05/03/1989
• Status: Expired due to Fees

• Current Assignee: Calmedica LLC
• Original Assignee: Progressive Angioplasty Systems, Inc. (Medtronic Plc)
• Inventors: Hess, Robert
• Primary Examiner(s): Yasko, John D.
• Assistant Examiner(s): Gutowski, Anthony
• Application Number:
  US07/346,708
• Time in Patent Office: 1,133 Days
• Field of Search: 604/95, 604/96, 604/102, 604/164, 604/170, 604/280, 604/281, 604/282, 128/656, 128/657, 128/658, 128/772, 606/78
• US Class Current: 604/170.01
• CPC Class Codes: A61M 2025/09141 made of shape memory alloys which take a particular shape at a certain temperature
• CPC Class Codes: A61M 2025/09175 having specific characteristics at the distal tip
• CPC Class Codes: A61M 25/09 Guide wires
• CPC Class Codes: A61M 25/10 Balloon catheters A61M25/0125 takes precedence; embolectomy A61B17/22032; retractors A61B17/02; inflatable balloons for placing stents or stent-grafts A61F2/958 ; stomach balloons for treatment of obesity A61F5/0003; oesophagal tubes A61J15/00
• CPC Class Codes: C08L 2201/12 Shape memory

Abstract

A catheter including an elongated highly flexible hollow lumen and a guide wire positioned within the lumen, the guide wire fabricated from nickel-titanium shape-memory alloy, the guide wire having greater than three percent (3%) elasticity over the temperature range of use of the catheter allowing high-elastic deformation at low stress and low rolling and sliding frictional resistance of the guide wire when moved and bent within the lumen producing a high degree of tactile control is disclosed.

Claims

1. A catheter comprising:

a lumen, said lumen being an elongated, highly flexible hollow member; and

a guide wire positioned within said lumen, said guide wire having a far end and being fabricated from nickel-titanium shape-memory alloy, said guide wire being of substantially straight configuration along its length including said far end and having greater than three percent (3%) elasticity at a stress level of about 60,000 psi over the temperature range of use of said guide wire allowing high-elastic deformation at low stress and low rolling and sliding frictional resistance of said guide wire when moved and bent within said lumen due to said elasticity at said stress level, said guide wire being generally circular in cross-section having a diameter less than 0.018 inch to accommodate a minimum diameter lumen for use in distal coronary arteries, said guide wire being initially straight and having no stored energy within said guide wire prior to movement and bending of said guide wire, said guide wire being in a metallurgical state wherein said guide wire moves freely within said lumen through small radius bends without buckling or kinking, thereby producing a high degree of tactile control, said guide wire having a low friction coating bonded thereto, said coating cured at a low temperature that is not detrimental to the straightness and strength of the nickel-titanium shape-memory alloy, said coating being less than 0.0015 inch in thickness to minimize the overall diameter of the guide wire, said coating generally extending along the length of said guide wire, said guide wire including a flexible wire fixed to and extending away from said far end of said guide wire beyond said coating, said uncoated flexible wire comprising a floppy tip for said guide wire.

2. A catheter as in claim 1 wherein said lumen is fabricated from helically wound wire

3. A catheter as in claim 1 wherein said shape-memory alloy is pseudo-elastic displaying reversible stress-induced martensite.

4. A catheter as in claim 1 wherein said shape-memory alloy is super-elastic.

5. A catheter as in claim 1 wherein at least a portion of said guide wire is non-uniform in cross-section exhibiting a stress-induced variable modulus at a point of bending along said portion due to high stress.

6. A catheter as in claim 1 further including an inflatable balloon over one end of said lumen and further including means to inflate said balloon.

7. A catheter as in claim 1 further including an inflatable balloon over one end of said guide wire and further including means to inflate said balloon.

8. A catheter as in claim 1 wherein said flexible wire is helically wound and further including an additional safety wire interconnecting said guide wire and said flexible wire.

9. A guide wire having a far end and being fabricated from nickel-titanium shape-memory alloy, said guide wire having greater than three percent (3%) elasticity at a stress level of about 60,000 psi over the temperature range of use of said guide wire allowing high-elastic deformation at low stress and low rolling and sliding frictional resistance of said guide wire when moved and bent due to said elasticity at said stress level, said guide wire being generally circular in cross-section having a diameter less than 0.018 inch, said guide wire being initially straight and having no stored energy within said guide wire prior to movement and bending of said guide wire, said guide wire being in a metallurgical state wherein said guide wire bends through small radius bends without buckling or kinking, thereby producing a high degree of tactile control, said guide wire having a low friction coating bonded thereto, said coating cured at a low temperature that is not detrimental to the straightness and strength of the nickel-titanium shape-memory alloy, said coating being less than 0.0015 inch in thickness to minimize the overall diameter of the guide wire, said coating generally extending along the length of said guide wire, said guide wire including a flexible wire fixed to and extending away from said far end of said guide wire beyond said coating, said uncoated flexible wire comprising a floppy tip for said guide wire.

10. A guide wire as in claim 9 wherein said shape-memory alloy is pseudo-elastic displaying reversible stress-induced martensite.

11. A guide wire as in claim 9 wherein said shape-memory alloy is super-elastic.

12. A guide wire as in claim 9 wherein at least a portion of said guide wire is non-uniform in cross-section exhibiting a stress-induced variable modulus at a point of bending of said portion due to high stress.

13. A guide wire as in claim 9 further including an inflatable balloon attached to the end of said guide wire and further including means to inflate said balloon.

14. A guide wire as in claim 9 wherein said flexible wire is helically wound and further including an additional safety wire interconnecting said guide wire and said flexible wire.

15. A guide wire as in claim 14 wherein said guide wire is gold-plated at the far end thereof, said flexible wire being connected to said guide wire in the area of said gold-plating by low temperature methods relative to welding, welding adversely affecting material properties.