Automatic needle-retracting syringe

• US 5,122,118 A
• Filed: 06/01/1990
• Issued: 06/16/1992
• Est. Priority Date: 05/25/1990
• Status: Expired due to Fees

• Current Assignee: Habley Medical Technology Corporation
• Original Assignee: Habley Medical Technology Corporation
• Inventors: Foster, Clark B., Smedley, William H., Haber, Terry M.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Polutta, M.
• Application Number:
  US07/533,134
• Time in Patent Office: 746 Days
• Field of Search: 604/110, 604/111, 604/194-198, 604/187, 604/221, 604/263, 604/218, 604/222, 128/919
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3223 Means impeding or disabling repositioning of used needles at the syringe nozzle
• CPC Class Codes: A61M 2005/3224 Means to disalign the needle tip and syringe nozzle
• CPC Class Codes: A61M 2005/5093 including soluble mechanical parts
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing
• CPC Class Codes: Y10S 128/919 Syringe, means to protect user

Abstract

An automatic needle-retracting syringe (2,80), intended for single use applications, includes a barrel (4), having a needle end (6), a plunger end (8) and a bore (10), and a plunger (12) at the plunger end. A needle gasket (16) is slidably mounted within the bore to define a near region (18) and a far region (20). A hollow needle (28) is mounted to the needle gasket. A path (26) through the needle gasket connects the near region to the needle. A coil spring (40,82) biases the needle gasket from an extended position to a retracted position, the needle fully housed within the barrel at the latter. The extended position is maintained by a retaining capsule (44) wedged between a narrowed bore portion (42) and the needle gasket. The retaining capsule is a gelatin which weakens upon contact with the liquid injectant so that after the liquid injectant contacts the retaining capsule for a period of time, the spring breaks the capsule causing the needle gasket to be moved back to the retracted position, thus retracting the needle back into the barrel. In addition, a supplemental flow path from the near region to the ambient environment can be created by dissolving a gelatin barrier to help prevent reuse of the syringe.

Claims

1. An automatic needle retracting syringe for use with a liquid injectant comprising:

a barrel having a needle end, a plunger end and defining a bore therein;

a plunger slidably mounted within the bore at the plunger end;

a needle gasket slidably mounted within the bore to divide said bore into a near region towards the plunger end and a far region towards the needle end, the needle gasket having a path formed therein communicating with the near region;

a hollow needle having a base and a point, the base mounted to the needle gasket in fluid communication with the path;

means for biasing the needle gasket and needle therewith towards a retracted position, the needle being housed entirely within the far region when the needle gasket is at the retracted position;

the needle gasket being movable between the retracted position and an extended position at which the tip of the needle extends from the needle end; and

means for maintaining the needle gasket in the extended position, said maintaining means including a dissolvable portion wedgeable between the tip of the needle gasket and the needle end of the barrel, the dissolvable portion configured to retain the tip of the needle gasket near the needle end of the barrel when the needle gasket is in the extended position, the dissolvable portion weakening upon contact with the liquid injectant over a period of time so as to release the needle gasket and permit the biasing means to move the needle gasket and needle therewith to the retracted position.

2. The syringe of claim 1 wherein the dissolvable portion of the maintaining means is positioned to come into contact with the liquid injectant when the liquid injectant is delivered through the needle.

3. The syringe of claim 1 further comprising a supplemental pathway fluidly coupling the near region with the ambient environment without passing through the needle, said supplemental pathway being sealed by the maintaining means prior to the dissolvable portion releasing the needle gasket, said supplemental pathway being opened by the maintaining means after the dissolvable portion has released the needle gasket.

4. The syringe of claim 1 wherein the dissolvable portion is configured as a cup-like capsule.

5. The syringe of claim 4 wherein the needle gasket includes a tip from which the needle extends, the capsule has an inner end and an outer end and the tip is sized to fit within the inner end of the capsule, the outer end sized to fit within a narrowed portion of the bore, the fits between the tip and the inner end of the capsule and between the narrowed bore portion and the outer end of the capsule being tight fits so to retain the tip in the capsule and retain the capsule in narrowed portion of the bore and thereby secure the needle gasket in the extended position.

6. The syringe of claim 5 wherein the path passes through the tip and further comprising a supplemental path connecting the path to a region between the tip and an inside surface of the capsule to permit the liquid injectants to contact the capsule during use of the syringe thereby weakening the capsule sufficiently after the period of time to permit the biasing means to break the capsule and move the needle gasket towards the retracted position.

7. The syringe of claim 1 further comprising:

a supplemental pathway fluidly coupling the near region to a supplemental region; and

means for sealing the supplemental pathway until the passage of a second period of time after the liquid injectant has been drawn into the near region.

8. The syringe of claim 7 wherein the supplemental pathway includes a plunger bore formed within the plunger.

9. The syringe of claim 8 wherein the supplemental region includes the ambient environment.

10. The syringe of claim 7 further comprising a liquid absorbent material within at least a portion of the supplemental region.

11. The syringe of claim 1 further comprising means for preventing movement of the needle gasket and needle therewith to the extended position after the biasing means has moved the needle gasket and needle therewith to the retracted position.

12. The syringe of claim 11 wherein the movement preventing means include means for laterally biasing the needle away from coaxial alignment with the bore of the barrel.

13. The syringe of claim 1 wherein the biasing means includes a metal coil spring.

14. The syringe of claim 1 wherein the biasing means include a plastic spring.

15. A single use syringe for use with a liquid injectant comprising:

a barrel having a needle end, a plunger end and defining a bore therein;

a plunger slidably mounted within the bore at the plunger end, the plunger including a plunger gasket defining an injectant region between the plunger gasket and the needle end of the barrel;

a hollow needle extending from the needle end of the barrel and having a point and a base, the base in fluid communication with the injectant region;

a supplemental pathway fluidly coupling the injectant region and a supplemental region the supplemental region includes an axial bore within the plunger; and

means for sealing the supplemental pathway until a period of time after the liquid injectant has been in contact with the sealing means, said sealing means being weakened by said contact with the liquid injectant so to permit flow of the liquid injectant from the injection region to the supplemental region after the period of time.

16. The syringe of claim 15 wherein the sealing means include a barrier made of a water soluble gelatin material.

17. The syringe of claim 15 wherein the supplemental region includes the ambient environment.

18. An automatic needle retracting syringe for use with a liquid injectant comprising:

a barrel having a needle end, a plunger end and defining a bore therein;

a plunger slidable mounted within the bore and extending out from the bore at the plunger end;

a hollow needle having a base and a point and mounted to a needle gasket, the needle gasket slidably mounted within the bore to divide said bore into a near region towards the plunger end and a far region towards the needle end, the needle gasket having a main body, a tip extending towards the far region, a path fluidly coupling the point to the near region and a hole fluidly coupling the path to the far region;

a spring disposed within the barrel between the needle gasket and the needle end, the spring biasing the needle gasket and needle therewith towards a retracted position wherein in the retracted position the needle is housed entirely within the barrel;

the needle gasket being movable between the retracted position and an extended position at which the point of the needle extends from the needle end of the barrel;

a dissolvable capsule secured in the barrel near the needle end and configured to receive and fictionally retain the tip of the needle gasket when the needle gasket is in the extended position, the dissolvable capsule constructed of material which dissolves upon contact with the liquid injectant over a period of time so as to compromise the frictional engagement between the tip and the capsule and thereby permit the spring to move the needle gasket and needle therewith to the retracted position;

an axial bore within the plunger fluidly coupled to the near region;

a dissolvable sealing means disposed within said axial bore which weakens during contact with the liquid injectant so to permit flow of the liquid injectant from the near region through axial bore and into a supplemental region.