Method and instrumentation for unicompartmental total knee arthroplasty

• US 5,122,144 A
• Filed: 09/26/1989
• Issued: 06/16/1992
• Est. Priority Date: 09/26/1989
• Status: Expired due to Term

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Kirschner Medical Corporation (Zimmer Biomet Holdings, Inc.)
• Inventors: Woods, Richard W., Bert, Jack M.
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): WILLSE, DAVID H
• Application Number:
  US07/412,318
• Time in Patent Office: 994 Days
• Field of Search: 606/86-88, 606/82, 606/96, 606/79, 606/84, 606/86, 606/87, 606/80, 606/84, 606/102, 623/16, 623/18, 623/20, 623/22, 623/23
• US Class Current: 606/88
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 17/92 Impactors or extractors, e.g. for removing intramedullary devices insertion or extraction of artificial joints A61F2/4603
• CPC Class Codes: A61F 2/38 for elbows or knees

Abstract

A method and instruments for replacing the articulating surfaces of a knee joint in which the diseased area is restricted to one of the medial and lateral compartments. A femoral intramedullary rod is placed down the center of the femur. A femoral cutting block is affixed at one side to the rod and at the other side to an outrigger attached to the femur by smooth pins. The cutting block is adjustable rotationally and in the anterior-posterior plane. The cutting block is provided with surgical saw guide slots for the posterior and distal articular surface cuts and the chamfer cuts, all of which are made with the cutting block in place. The cutting block is removed and a drill guide is used for drilling two holes in the distal articular cut surface for receipt of the mounting pegs of the femoral unicompartmental prosthetic implant. A tibial intramedullary rod is placed down the center of the tibia, to which is adjustably affixed a vertical cutting block, a horizontal cutting guide and a caliper measuring device. The caliper measuring device is used to properly locate the cutting guide and the horizontal tibial cut is made. Upon removal of the measuring device and cutting guide, the cutting block is used to guide the vertical cut. The cutting block and tibial intramedullary rod are removed. The tibial prosthesis comprises a tray and a snap-in bearing insert. A tibial template is placed on the horizontal tibial cut surface and a hole for the tray mounting peg is drilled together with additional holes for mounting screws, if used.

Claims

1. A tibial cutting guide assembly for use in replacing the articulating tibial surface of a knee joint in which the diseased area is restricted to the femoral condyle and tibial plateau of one of the medial and lateral compartments, said tibial cutting guide assembly comprising a tibial IM rod, a vertical tibial cutting block, a horizontal tibial cutting guide and a caliper measuring device, said tibial IM rod being of such length as to be insertable down the center of the tibia with a free end exposed, said vertical tibial cutting block comprising a block-like member having parallel planar sides constituting vertical medial and lateral cutting guides and a vertical hole sized to receive said free end of said tibial IM rod, said vertical tibial cutting block being vertically shiftable along and rotatable about said free end of said IM rod, said vertical tibial cutting block having a set screw intersecting said hole therein for locking said vertical tibial cutting block in adjusted position on said tibial IM rod free end, said horizontal tibial cutting guide comprising a sleeve having a bore sized to receive said free end of said tibial IM rod and being slidable and rotatable thereon, said sleeve having a set screw intersecting said bore for locking said sleeve in adjusted position on said tibial IM rod free end above said vertical tibial cutting block, a cutting platform, means on said sleeve for adjustably supporting said cutting platform for movement toward and away from the tibia, said cutting platform having an arcuate portion facing said tibia and having medial and lateral surgical saw blade guide slots extending inwardly from each end thereof for making horizontal tibial cuts in either compartment of said knee joint, and means to fasten said arcuate portion directly to the tibia, said caliper measuring device comprising a block-like element, said caliper block having a vertical hole therein so sized as to receive said free end of said tibial IM rod, said caliper block being vertically shiftable along and rotatable about said free end of said tibial IM rod above said horizontal tibial cutting guide sleeve, said caliper block having a transverse horizontal bore partially intersecting said vertical hole, a support rod mounted in said horizontal bore and being shiftable axially therein, said caliper block having a set screw intersecting said vertical hole for locking said caliper block in adjusted position on said tibial IM rod free end and for locking said support rod in adjusted axial position in said caliper block, said support rod having a free end, a vertically oriented caliper sleeve affixed to said support rod free end, a caliper rod mounted in said vertical caliper sleeve and being axially shiftable and captive therein, said caliper sleeve having an upper end, measurement indicia on said caliper rod cooperating with said upper end of said caliper sleeve, said measurement indicia corresponding to the relative location of said cutting platform.

2. The structure claimed in claim 1 including a laterally extending bar on said horizontal tibial cutting guide sleeve, a collar slidably mounted on said bar, a set screw mounted in said collar to lock said collar in adjusted position on said bar, said collar having a downwardly depending portion, said cutting platform being affixed to said downwardly depending collar portion.

3. The structure claimed in claim 1 wherein said cutting platform is provided with a plurality of holes by which it may be affixed directly to the tibia with smooth pins.

4. Femoral and tibial cutting guide assemblies for use in replacing the articulating femoral and tibial surfaces of a knee joint in which the diseased area is restricted to the femoral condyle and tibial plateau of one of the medial and lateral compartments, said femoral cutting guide assembly comprising a femoral cutting block, a femoral IM rod and an outrigger, said femoral cutting block having four-surgical saw blade guide slots therethrough for making on said diseased condyle a posterior articular cut surface, a distal articular cut surface, a posterior chamfer cut surface and an anterior chamfer cut surface, said femoral IM rod being of such length as to be insertable down the center of the femur with a free end exposed, one side of said femoral cutting block being adjustably affixed to said free end of said femoral IM rod, said outrigger comprising a plate-like member adjustably affixed to the other side of said femoral cutting block, said outrigger having holes therein for the receipt of smooth pins by which said outrigger is attachable to said femur, said tibial cutting guide assembly comprising a tibial IM rod, a vertical tibial cutting block, a horizontal tibial cutting guide and a caliper measuring device, said tibial IM rod being of such length as to be insertable down the center of the tibia with a free end exposed, said vertical tibial cutting block comprising a block-like member having parallel planar sides constituting vertical medial and lateral cutting guides and a vertical hole sized to receive said free end of said tibial IM rod, said tibial vertical cutting block being vertically shiftable along and rotatable about said free end of said IM rod, said vertical tibial cutting block having a set screw intersecting said hole therein for locking said vertical tibial cutting block in adjusted position on said tibial IM rod free end, said horizontal tibial cutting guide comprising a sleeve having a bore sized to receive said free end of said tibial IM rod and being slidable and rotatable thereon, said sleeve having a set screw intersecting said bore for locking said sleeve in adjusted position on said tibial IM rod free end above said vertical tibial cutting bloc, a cutting platform, means on said sleeve for adjustably supporting said cutting platform for movement toward and away from the tibia, said cutting platform having an arcuate portion facing said tibia and having a pair of surgical saw blade guide slots extending inwardly from each end thereof for making horizontal tibial cuts in either compartment of said knee joint, and means to fasten said arcuate portion directly to the tibia, said caliper measuring device comprising a block-like element, said caliper block having a vertical hole therein so sized as to receive said free end of said tibial IM rod, said caliper block being vertically shiftable along and rotatable about said free end of said tibial IM rod above said horizontal tibial cutting guide sleeve, said caliper block having a transverse horizontal bore partially intersecting said vertical hole, a support rod mounted in said horizontal bore and being shiftable axially therein, said caliper block having a set screw intersecting said vertical hole for locking said caliper block in adjusted position on said tibial IM rod free end and for locking said support rod in adjusted axial position in said caliper block, said support rod having a free end, a vertically oriented caliper sleeve affixed to said support rod free end, a caliper rod mounted in said vertical caliper sleeve and being axially shiftable and captive therein, said caliper sleeve having an upper end, measurement indicia on said caliper rod cooperating with said upper end of said caliper sleeve, said measurement indicia corresponding to the relative location of said cutting platform.

5. The structure claimed in claim 4 wherein said femoral cutting block is of inverted L-shaped configuration having a long leg and a short leg, said slots for making said posterior articular cut surface and said posterior and anterior chamfer cut surfaces being located in said long leg, said slot for making said distal articular cut surface being in said short leg.

6. The structure claimed in claim 5 wherein said long leg of said femoral cutting lock has a slotted lug on either side thereof and a recess behind each of said slotted lugs.

7. The structure claimed in claim 6 wherein said femoral IM rod comprises a shank having a first end with a tapered portion terminating in a rounded point and a second end to which a head is affixed, said head having a threaded bore and a bolt mounted in said threaded bore, said head and bolt being angularly related to the long axis of said shank by one of 3°

, 5° and

7°

, said femoral IM rod bolt being receivable in either of said femoral cutting block slotted lugs and said femoral IM rod head being partially receivable in either of said femoral cutting block recesses whereby either side of said femoral cutting block can be adjustably attached to said femoral IM rod.

8. The structure claim in claim 6 wherein said femoral outrigger comprises an inverted L-shaped plate-like member having a short leg and a long leg, said short leg having a centrally located threaded bore and a bolt threadedly engaged in said bore, said long leg having said holes therein for the receipt Of smooth pins, said outrigger bolt being receivable in either of said femoral cutting block slotted lugs and said outrigger short leg being partially receivable in either of said femoral cutting block recesses whereby either side of said femoral cutting block can be adjustably attached to said outrigger.

9. The structure claimed in claim 4 wherein said femoral IM rod comprises a shank having a first end with a tapered portion terminating in a rounded point and a second end to which a head is affixed, said head having a threaded bore and a bolt mounted in said threaded bore, said head and bolt being angularly related to the long axis of said shank by one of 3°

, 5° and

7°

.

10. The structure claimed in claim 4 wherein said femoral outrigger comprises an inverted L-shaped plate-like member having a short leg and a long leg, said short leg having a centrally located threaded bore and a bolt threadedly engaged in said bore, said long leg having said holes therein for the receipt of smooth pins.

11. The structure claimed in claim 10 wherein said outrigger long leg has a planar outside surface facing away from said condyle, a rod-like handle/alignment bar being affixed to said outrigger long leg extending perpendicularly from its outside surface.

12. The structure claimed in claim 4 including a laterally extending bar on said horizontal tibial cutting guide sleeve, a collar slidably mounted on said bar, a set screw mounted in said collar to lock said collar in adjusted position on said bar, said collar having a downwardly depending portion, said cutting platform being affixed to said downwardly depending collar portion.

13. The structure claimed in claim 4 wherein said cutting platform is provided with a plurality of holes by which it may be affixed directly to the tibia with smooth pins.

14. A femoral cutting guide assembly for use in replacing the articulating femoral surface of a knee joint in which the diseased area is restricted to the femoral condyle and tibial plateau of one of the medial and lateral compartments, said femoral cutting guide assembly comprising a femoral cutting block, a femoral IM rod and an outrigger, said femoral cutting clock being of inverted L-shaped configuration having a long leg and a short leg, said long leg having surgical saw blade guide slots therethrough for making on said diseased condyle a posterior articular cut surface, a posterior chamfer cut surface and an anterior chamfer cut surface, said short leg having a surgical saw blade guide slot therethrough for making a distal articular cut surface on said diseased condyle, said femoral IM rod being of such length as to be insertable down the center of the femur with a free end exposed, one side of femoral cutting block being adjustably affixed to said free end of said femoral IM rod, said outrigger comprising a plate-like member adjustably affixed to the other side of said femoral cutting block said long leg of said femoral cutting block having a slotted lug on either side thereof and a recess behind each of said slotted lugs for said attachment of said femoral IM rod and said outrigger, said outrigger having holes therein for the receipt of smooth pins by which said outrigger is attachable to said femur.

15. The structure claimed in claim 14 wherein said femoral IM rod comprises a shank having a first end with a tapered portion terminating in a rounded point and a second end to which a head is affixed, said head having a threaded bore and a bolt mounted in said threaded bore, said head and bolt being angularly related to the long axis of said shank by one of 3°

, 5° and

7°

, said femoral receivable in either of said femoral cutting block slotted lugs and said femoral IM rod head being partially receivable in either of said femoral cutting block recesses whereby either side of said femoral cutting block can be adjustably attached to said femoral IM rod.

16. The structure claimed in claim 14 wherein said femoral outrigger comprises an inverted L-shaped plate-like member having a short leg and a long leg, said short leg having a centrally located threaded bore and a bolt threadedly engaged in said bore, said long leg having said holes therein for the receipt of smooth pins, said outrigger bolt being receivable in either of said femoral cutting block slotted lugs and said outrigger short leg being partially receivable in either of said femoral cutting block recesses whereby either side of said femoral cutting block can be adjustably attached to said outrigger.

17. A horizontal tibial cutting guide for use in unicompartmental total knee arthroplasty, said horizontal tibial cutting guide comprising a vertical sleeve, a bar extending laterally from said sleeve, a collar slidably mounted on said bar, a set screw mounted in said collar to lock said collar in adjusted position on said bar, said collar having a downwardly depending portion, a cutting platform affixed to said downwardly depending collar portion, said cutting platform having an arcuate portion for abutment against a tibia, said cutting platform having medial and lateral surgical saw blade guide slots extending inwardly from each end thereof for making horizontal tibial cuts in either compartment of a knee joint, a plurality of perforations in said cutting platform for the fastening thereof directly to a tibia by smooth pins, said sleeve having a vertical bore therethrough and a set screw intersecting said bore whereby said horizontal cutting guide can be mounted on a tibial IM rod with both vertical and rotational adjustability and can be fixed thereon in adjusted position.

18. A caliper measuring device for use in unicompartmental total knee arthroplasty, said caliper measuring device comprising a block-like element, said caliper block having a vertical hole therein sized to receive a tibial IM rod with a sliding fit so as to be vertically and rotationally adjustable with respect thereto, said caliper block having a transverse horizontal bore partially intersecting said vertical hole, a support rod mounted in said horizontal bore and being shiftable axially therein, said caliper block having a set screw intersecting said vertical hole for locking said caliper block in adjusted position with respect to a tibial IM rod and locking said horizontal support rod in adjusted axial position in said caliper block, said horizontal support rod having a free end, a vertically oriented caliper sleeve affixed to said horizontal support rod free end, a vertically oriented caliper rod slidably and captively mounted in said caliper sleeve, said caliper sleeve having an upper end, measurement indicia on said caliper rod cooperating with said caliper sleeve upper end, said measurement indicia corresponding to the relative location of said cutting platform.

19. A tibial template assembly for use in unicompartmental total knee arthroplasty comprising a handle terminating at its ends in right and left mirror image tibial templates, said templates each having upper and lower surfaces, a rectilinear side surface and an arcuate side surface approximately the shape of the tibial cortex, each template having a pair of short pointed pins extending downwardly from its lower surface and an obliquely oriented tubular surgical drill bit guide extending through said template, said tubular guide extending upwardly from said template upper surface and being flush with said template lower surface, whereby said tibial template assembly can be used to locate and drill a hole in either the medial or lateral horizontal tibial cut surface for receipt of a tibial tray mounting peg.

20. The structure claimed in claim 19 wherein each of said templates has a medial and an anterior surgical drill bit guide hole therein whereby holes can be drilled in the horizontal tibial cut surface for additionally mounting a tibial tray with screws.

21. A femoral cutting block for use in unicompartmental total knee arthroplasty comprising an inverted L-shaped member having a long leg and a short leg, said long having slots therethrough comprising surgical saw blade guides for the condylar posterior articular cut and the condylar posterior and anterior chamfer cuts, said short leg having a surgical saw blade guide slot therethrough for making the condylar distal articular cut, a slotted mounted lug extending laterally from either side of said long leg, and a recess formed in said long leg behind each slotted mounting lug.