Ankle brace having multiple inflatable aircells

• US 5,125,400 A
• Filed: 11/21/1991
• Issued: 06/30/1992
• Est. Priority Date: 12/16/1985
• Status: Expired due to Term

• Current Assignee: DJO LLC (Enovis Corp.)
• Original Assignee: Aircast, Inc. (Enovis Corp.)
• Inventors: Johnson, Glenn W. Jr.
• Primary Examiner(s): Burr, Edgar S.
• Assistant Examiner(s): Asher, Kimberly L.
• Application Number:
  US07/794,856
• Time in Patent Office: 222 Days
• Field of Search: 128/80 H, 128/80 R, 128/DIG. 12, 128/DIG. 20
• US Class Current: 602/13
• CPC Class Codes: A61F 5/012 inflatable
• CPC Class Codes: G05G 7/00 Manually-actuated control mechanisms provided with one single controlling member co-operating with one single controlled member; Details thereof controlling members G05G1/00
• CPC Class Codes: H01H 3/3047 adapted for operation of a three-position switch, e.g. on-off-earth
• CPC Class Codes: H01H 3/58 using friction, toothed, or other mechanical clutch
• CPC Class Codes: Y10S 128/12 Pressure infusion
• CPC Class Codes: Y10S 128/20 Inflatable splint

Abstract

A pneumatic brace comprising at least one outer shell member and at least first and second pressurizable chambers juxtaposed therewith in an overlapping manner for providing a supporting cushion between said outer shell member and a body part or limb. One of said chambers is coextensive with substantially the entire inner surface of said one outer shell member for engagement with a corresponding portion of said body part or limb, while the other of said chambers is coextensive with a portion of said first chamber. In one preferred embodiment, the first and second chambers comprise separate inflatable airbags of different size disposed on said outer shell member with the smaller airbag positioned coextensively with the bottom portion of the larger airbag and between said larger airbag and said inner surface of said outer shell member. In alternatively preferred embodiments, the first and second chambers are integrally formed from a single inflatable liner having two compartments divided by a common wall, at least one of said compartments being selectively inflatable through integral valve means formed at least in part by said common wall.

Claims

1. An ankle brace comprising an outer shell member, said shell member having a pair of opposed elongated sidewall support members attached together at the distal ends thereof by a flexible web, a pair of supporting cushion members on said sidewall members, and fastening means adapted to fasten said sidewall members about the leg with the cushion members between the sidewall members and the leg and with the flexible web passing under the sole of the foot,

wherein each sidewall member has a transverse and longitudinal extent sized to confront only the opposed sides of the leg, respectively,

wherein at least one of said supporting cushion members in said pair comprises a first inflatable aircell, said first aircell being substantially of the same transverse and longitudinal dimensions as its corresponding sidewall member, and

means for achieving both graduated compression with the greatest pressure in the ankle region, and pulsating pressure during ambulation, said means comprising a second inflatable aircell, said second aircell being of lesser extent than said first aircell and being juxtaposed in an overlapping manner with said first aircell on the distal end portion of said corresponding sidewall member adjacent said flexible web, said second inflatable aircell having substantially the same transverse extent as said sidewall member distal end portion and having a longitudinal extent substantially less than the longitudinal extent of said first aircell such that said second aircell and the overlapped portion of said first aircell are adapted to confront the side of the leg in the region of the ankle and the non-overlapped portion of said first aircell is adapted to confront the side of the leg above the ankle when said shell member is fastened about said leg by said fastening means.

2. The ankle brace of claim 1 wherein said second aircell is disposed in an overlapping manner between said sidewall member and said first aircell.

3. The ankle brace of claim 1 wherein said second aircell is approximately one-half the size of said first aircell.

4. The ankle brace of claim 1 wherein a pair of said second aircells of lesser extent is disposed on said pair of sidewall support members, respectively.

5. The ankle brace of claim 1 wherein said first inflatable aircell comprises valve means for selectively admitting pressurized air to said first aircell.

6. The ankle brace of claim 1 wherein either said first aircell or said second aircell comprises inflatable means in the form of a porous, compressible member disposed interiorly thereof.

7. The ankle brace of claim 1 wherein said first aircell and said second aircell are joined together to form a unitary aircell having a first chamber defining said first aircell and a second chamber defining said second aircell.

8. The ankle brace of claim 7 wherein said first chamber comprises valve means for selectively admitting pressurized air thereto.

9. The ankle brace of claim 7 wherein said unitary aircell consists of a plurality of flexible, plastic sheets superimposed and bonded together along their peripheral extents, said first chamber comprising first and second sheets of substantially the same size and shape as said sidewall member, and said second chamber comprising a third sheet of substantially the same size and shape as said sidewall member folded about itself to form a transverse fold extending substantially perpendicular to the longitudinal boundaries of said first and second sheets intermedially of the longitudinal extent of said first and second sheets.