Syringe tip cap with self-sealing filter

• US 5,125,415 A
• Filed: 06/19/1990
• Issued: 06/30/1992
• Est. Priority Date: 06/19/1990
• Status: Expired due to Term

• Current Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Original Assignee: Smiths Industries Medical Systems Incorporated
• Inventors: Bell, Craig J.
• Primary Examiner(s): Hindenburg, Max
• Assistant Examiner(s): Tucker, Guy V.
• Application Number:
  US07/540,159
• Time in Patent Office: 742 Days
• Field of Search: 604/126, 604/256, 604/236, 604/238, 604/190, 604/122, 604/403, 604/405, 604/406, 604/199, 128/763, 128/765, 128/766, 128/760, 215/261, 215/216, 215/364, 215/308, 215/DIG. 3
• US Class Current: 600/579
• CPC Class Codes: A61B 5/15003 for venous or arterial blood
• CPC Class Codes: A61B 5/150213 Venting means
• CPC Class Codes: A61B 5/150351 Caps, stoppers or lids for sealing or closing a blood collection vessel or container, e.g. a test-tube or syringe barrel caps for bottles or containers in general B65D41/00
• CPC Class Codes: A61B 5/150389 Hollow piercing elements, e.g. canulas, needles, for piercing the skin
• CPC Class Codes: A61B 5/150503 Single-ended needles hollow piercing element tip design A61B5/150396, needle sets for catheters A61M25/06, needles for bringing media into the body A61M5/32
• CPC Class Codes: A61B 5/153 Devices specially adapted for taking samples of venous or arterial blood, e.g. with syringes
• CPC Class Codes: A61M 2005/3104 Caps for syringes without needle
• CPC Class Codes: A61M 2005/3123 having air entrapping or venting means, e.g. purging channels in pistons
• CPC Class Codes: A61M 2039/205 comprising air venting means
• CPC Class Codes: A61M 2205/7536 allowing gas passage, but preventing liquid passage, e.g. liquophobic, hydrophobic, water-repellent membranes
• CPC Class Codes: A61M 39/20 Closure caps or plugs for connectors or open ends of tubes
• CPC Class Codes: A61M 5/3145 Filters incorporated in syringes
• CPC Class Codes: B01L 2200/0684 Venting, avoiding backpressure, avoid gas bubbles
• CPC Class Codes: B01L 2300/0681 Filter
• CPC Class Codes: B01L 2300/161 Control and use of surface tension forces, e.g. hydrophobic, hydrophilic
• CPC Class Codes: B01L 3/563 Joints or fittings in general F16L; Separable fluid transfer means to transfer fluids between at least two containers, e.g. connectors
• CPC Class Codes: Y10S 215/03 Medical

Abstract

A syringe tip cap and a method for purging air from a syringe-like container containing air and hazardous liquid. The cap contains a hydrophilic filter which, when dry, allows air to pass through the filter. When the air is purged from the syringe, liquid from the container is pushed or drawn to the filter. The filter expands when wetted, seals the cap, and prevents further fluid flow. A flow restrictor may be included within the cap to concentrate the flow to only a portion of the filter to prevent premature sealing of the filter.

Claims

1. A cap for facilitating purging of gases from a syringe containing hazardous liquids and the gases, comprising:

a tubular housing which contains

(a) first and second opposing ends, wherein said first end is open,

(b) connecting means at said first end of said housing which can form an airtight fit with an open end of the syringe, and

(c) filter means, consisting essentially of a hydrophilic filter sufficiently thick to prevent liquid from flowing out from said housing, fixed in said housing between said first and second opposing ends.

2. The device as recited in claim 1 wherein the syringe has a male luer lock at its open end and said connecting means comprises a female luer lock.

3. The device as recited in claim 1 wherein the connecting means is the inner circumference of the first end of said housing and wherein said inner circumference forms a friction fit with the outer circumference of the syringe.

4. The device as recited in claim 1 wherein said hydrophilic filter is comprised of porous polyethylene impregnated with cellulose.

5. The device of claim 1 wherein said hydrophilic filter is formed with a convex face facing said first end.

6. The device of claim 1 wherein said housing contains at least one vent hole on said second end.

7. The device of claim 1 further comprising means within said housing for preventing the liquid from completely wetting said filter means before all the gas is purged from the syringe.

8. The device of claim 1 wherein the open end of the syringe is a luer end, said device further comprising:

(a) a narrowed cross-section of said housing narrowed with respect to the open first end of said housing to restrict flow of fluid from the open first end, said narrowed cross-section being located between the open first end and said filter means,

(b) a void space between said narrowed cross-section and said filter means, and

(c) a reservoir surrounding said narrowed cross-section volumetrically sufficient to hold all of the liquid in the luer end of said syringe.

9. A capped syringe comprising:

a syringe tube having a concentrically narrowed outlet end;

a plunger reciprocally slidable within said syringe tube;

a cap housing having an open end for receiving the narrowed end of said syringe tube in an airtight fit, an other end with a vent hole and a passageway between the open end and the other end; and

a filter means, consisting essentially of a hydrophilic filter, said filter means secured within said cap housing, having a cross-section which covers the passageway and being sufficiently thick to prevent liquid flow from the open end to said vent hole.

10. The syringe of claim 9 further comprising means, interposed between the open end of said cap housing and said hydrophilic filter, for restricting the flow of fluid from said syringe.

11. The syringe of claim 10 further comprising a reservoir surrounding said restricting means.

12. The syringe of claim 10 wherein said hydrophilic filter has a portion exposed to fluid directly expelled into the passageway through said flow restricting means and other portions exposed to the passageway which are recessed away from said flow restricting means.

13. The syringe of claim 10 wherein said hydrophilic filter is formed with a convex face with a central extended portion aligned with the flow of fluid through said restricting means.

14. The syringe of claim 9 wherein said housing is made from a visually clear material which does not react with blood.

15. The syringe of claim 9 further comprising luer lock tabs about the open end of said cap housing.

16. A filtered syringe cap comprising:

a housing having a vent hole at one end, means for receiving a syringe tip in an airtight fit at an other end and a hollow cavity between said ends;

a hydrophilic filter secured within said housing so as to cover said vent hole, said filter having a face exposed to said hollow cavity; and

means for defining an opening in said other end of said housing such that fluid expelled through said opening and into said hollow cavity is directly aligned with only a portion of the exposed face of said hydrophilic filter;

said hollow cavity extending so as to form a reservoir within said housing surrounding said means for defining an opening, said reservoir configured so as to hold liquid components of the fluid away from the exposed face of said filter after the fluid has been expelled from a syringe through said opening so that portions of said filter remain dry to allow gas components of the fluid to escape until said hollow cavity is filled with the liquid components.

17. The syringe cap of claim 16 wherein the exposed face of said filter has a convex shape with a central extended portion, said central extended portion being the only portion of said hydrophilic filter directly aligned with said opening.

18. The syringe cap of claim 16 wherein said hydrophilic filter is made of porous polyethylene impregnated with cellulose.

19. The syringe cap of claim 16 wherein said housing is made from a material which permits viewing of blood as it fills said hollow cavity.

20. A method for purging gases from an arterial blood gas sample, comprising the steps of:

providing a syringe containing an arterial blood gas sample;

removing a needle from a luer end of said syringe;

attaching a vented cap, bearing a hydrophilic filter within the vent, over the luer end of said syringe;

holding said capped syringe with its capped end above its plunger; and

advancing the plunger within said syringe to expel gas and blood from the luer end of said syringe until the blood causes said filter to become sealed, such that the gas escapes through said filter and the blood is prevented from escaping by said filter.

21. A filtered syringe cap comprising:

a housing having an open end for receiving a syringe in an airtight fit, an other end with a vent hole and a passageway between the open end and the other end;

a hydrophilic filter secured within said housing and having a cross section which covers the passageway so as to prevent liquid flow the open end to said vent hole; and

means, interposed between the open end and said hydrophilic filter, for restricting the flow of fluid from said syringe tip.

22. The syringe cap of claim 21 further comprising a reservoir surrounding said restricting means.

23. The syringe of claim 21 wherein said hydrophilic filter has a portion exposed to fluid directly expelled into the passageway through said flow restricting means and other portions exposed to the passageway which are recessed away from said flow restricting means.

24. The syringe of claim 21 wherein said hydrophilic filter is formed with a convex face with a central extended portion aligned with the flow of fluid through said restricting means.