Pipe joining system and method

• US 5,125,690 A
• Filed: 12/15/1989
• Issued: 06/30/1992
• Est. Priority Date: 12/15/1989
• Status: Expired due to Term

• Current Assignee: Delaware Capital Formation Incorporated (Dover Corporation)
• Original Assignee: Metcal Incorporated (Dover Corporation)
• Inventors: Walter, Larry A., Barton, Peter A., Taylor, James M.
• Primary Examiner(s): Reese, Randolph A.
• Assistant Examiner(s): SHACKELFORD, HEATHER CHUN
• Application Number:
  US07/451,179
• Time in Patent Office: 928 Days
• Field of Search: 285/21, 285/260, 285/292, 285/22, 219/535, 219/544, 219/548, 156/272.4, 156/308.2, 156/379.7
• US Class Current: 285/21.2
• CPC Class Codes: B29C 65/18 using heated tools
• CPC Class Codes: B29C 65/32 Induction
• CPC Class Codes: B29C 65/3632 comprising several wires, e.g. in the form of several independent windings B29C65/364 takes precedence
• CPC Class Codes: B29C 65/3644 being a ribbon, band or strip
• CPC Class Codes: B29C 65/3656 being a layer of a multilayer part to be joined, e.g. for joining plastic-metal laminates
• CPC Class Codes: B29C 65/3668 characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special induction coils
• CPC Class Codes: B29C 65/368 with a polymer coating
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/1222 comprising at least a lapped joint-segment
• CPC Class Codes: B29C 66/1224 comprising at least a butt joint-segment
• CPC Class Codes: B29C 66/324 Avoiding burr formation
• CPC Class Codes: B29C 66/348 Avoiding melting or weakening of the zone directly next to the joint area, e.g. by cooling
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29C 66/5229 involving the use of a socket
• CPC Class Codes: B29C 66/52292 said stop being internal
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/72321 consisting of metals or their alloys
• CPC Class Codes: B29C 66/73116 of different melting point, i.e. the melting point of one of the parts to be joined being different from the melting point of the other part
• CPC Class Codes: B29C 66/91411 of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
• CPC Class Codes: B29C 66/91431 : the temperature being kept constant over time
• CPC Class Codes: B29C 66/91655 : by controlling or regulating the current intensity
• CPC Class Codes: B29K 2023/06 : PE, i.e. polyethylene
• CPC Class Codes: B29L 2023/22 : Tubes or pipes, i.e. rigid bent tubes not for use as pipe couplings B29L2023/004
• CPC Class Codes: F16L 47/02 : Welded joints; Adhesive joints
• CPC Class Codes: F16L 47/03 : Welded joints with an electrical resistance incorporated in the joint

Abstract

In a plastic pipe joining system a plastic sleeve is provided to extend on both sides beyond the region of contact or closest approach to one another of pipes to be joined with the sleeve being fused to both pipes, the sleeve heated to Curie temperature of high mu material excited by an externally generated high frequency magnetic field. The heater may be embedded in the sleeve and the sleeve may also be employed with end caps that extended over the sleeve, the end caps and sleeve being fused to one another and the pipes by heaters carried by the end caps or the sleeve. An external heater may also be employed which in conjuction with shaped end members provides the sleeve with beveled or tapered edges to enhance the ability of the sleeve to withstand cracking.

Claims

1. A structure for joining plastic members comprising

a sleeve of non-conductive material that is fusible with at least one plastic member to which it is to be joined,

said sleeve having an internal dimension and length such as to directly contact and snugly enclose a length of the member to which it is to be joined, and

means substantially separate from said length of contact of said sleeve with said member having a heat generating capacity to heat the sleeve and the member to be joined to their fusion temperatures whereby an extensive region of said enclosed length of the member and the sleeve to be joined are fused to one another,

said means including high mu material having a Curie temperature above the fusion temperature of but below the degradation temperature of the sleeve and of the member to be joined.

2. A structure according to claim 1 wherein said high mu material is embedded in said sleeve.

3. A structure according to claim 1 or claim 2 wherein

said means includes independently heated high mu materials for heating each of the members to be joined and the regions of the sleeve adjacent to such members.

4. A structure according to claim 3 wherein

said independently heated high mu materials have different Curie temperatures.

5. A structure according to claim 2 wherein

said high mu material is corrugated with ridges extending transverse to the length of said sleeve.

6. A structure according to claim 2 wherein

said high mu material is in the form of independent rings.

7. A structure according to claim 2 wherein

said high mu material constitutes independent bands of the high mu material.

8. An apparatus according to claims 1 or 2 wherein

said high mu material is a band extending a majority of the length of said sleeve.

9. A structure for joining plastic members according to claim 1 or claim 2 further comprising

a non-magnetic electrically conductive member surrounding said high mu material.

10. An apparatus according to claim 1 wherein

said sleeve is a hollow cylinder.

11. An apparatus according to claim 1 further comprising

a pair of round plastic pipes to be joined,

said sleeve being a hollow cylindrical member having an inner diameter to snugly receive said pipes each along an uninterrupted, extended length of said sleeve,

said means for heating causing said sleeve to fuse with said pipes along the essentially uninterrupted length of said sleeve.

12. An apparatus according to claim 1 or claim 11 further comprising

a pair of end caps having regions that extend over and contact said sleeve and have inwardly extending skirts for contacting the member to be joined to adjacent ends of said sleeve.

said regions of said end caps having on the surface adjacent said sleeve said high mu material.

13. An apparatus according to claim 12 wherein

the Curie temperature of said high mu materials on said end caps are different from one another.

14. An apparatus according to claim 1 wherein

said means for heating is a band of high mu material disposed about and in contact with said sleeve, and

further means for raising the temperature of said cylinder to its effective Curie temperature.

15. An apparatus according to claim 14 further comprising

means disposed adjacent the ends of said sleeve to form beveled edges out of plastic of the sleeve that upon heating expands along the length of the plastic members to be joined.

16. An apparatus according to claim 1 or claim 2 or claim 11 or claim 14 wherein said means further includes

a coil for subjecting said high mu material to a high frequency magnetic field.

17. A structure according to claim 1 wherein said means comprises

a plurality of individual rings circular in cross section,

each of said rings lying in a plane perpendicular to the length of said sleeve and tangential to the inner surface of said sleeve.

18. A structure for joining plastic members according to claim 1 further comprising

a constant current source to produce heating of the sleeve.

19. A structure according to claim 1, wherein said sleeve and said plastic member having different fusion temperatures.

20. A structure for joining a first member to a second member wherein

said members have extended surfaces of a common configuration in contact with and to be fused to one another,

means for maintaining said extended surfaces in essentially uninterrupted contact with one another,

means substantially separate from a length of contact between said members having a heat generating capacity to heat said members to be joined to their fusion temperatures,

said means for heating including high mu material having a Curie temperature sufficient to cause fusion of said member but below damage temperature of the material of the members,

said high mu material being embedded in one of said members.

21. A structure according to claim 20 wherein

said first member is a sleeve surrounding said second member.

22. The method of joining two plastic members comprising

locating a first member such as to enclose adjacent, essentially uninterrupted lengths of the plastic members to be joined,

fusing the first member to the plastic members be energizing a coil to induce heating currents in a high mu material in thermal contact substantially only with the first member to raise the temperatures of all said members to their respective fusion temperatures, and

selecting the Curie temperature of the high mu material to be above the fusion temperature but below the damage temperature of the plastic members.

23. The method according to claim 22 comprising.

locating a high mu material about the member, and

heating the high mu material to approximately its effective Curie temperature.

24. The method according to claim 23 further comprising

providing outwardly sloping surfaces adjacent the ends of the member to provide elongated beveled edges on the member when fused to the members to be joined.

25. The method according to claim 22 further comprising the step of

forming the high mu material as a member circumferentially closed upon itself.

26. The method according to claim 22 further comprising the step of

embedding the high mu material in at least one of the members.

27. The method according to claim 22 further comprising the step of

forming the high mu materials as a corrugated member.

28. An electric fusion coupling which connects members to be connected which are made of resins of different melting temperatures comprising

a first member having a first surface,

a second member having a surface to be joined to said first surface,

said members having different fusion temperatures,

a ferromagnetic heater substantially spaced from said surfaces for heating both of said surfaces,

said ferromagnetic heater having a Curie temperature above the fusion temperature of both said members.