Esters containing bonded fluorocarbon and oxypropylenealkylether groups, emulsions containing these esters and their use for the preparation of cellular plastics by polyisocyanate polyaddition

• US 5,126,379 A
• Filed: 12/18/1990
• Issued: 06/30/1992
• Est. Priority Date: 12/19/1989
• Status: Expired due to Fees

• Current Assignee: BASF AG (BASF SE)
• Original Assignee: BASF AG (BASF SE)
• Inventors: Hinz, Werner, Volkert, Otto
• Primary Examiner(s): WELSH JR, MAURICE
• Application Number:
  US07/629,296
• Time in Patent Office: 560 Days
• Field of Search: 521/110, 521/112, 521/114, 521/115, 252/182.22, 252/182.23
• US Class Current: 521/110
• CPC Class Codes: C07C 271/14 to carbon atoms of hydrocarbon radicals substituted by halogen atoms or by nitro or nitroso groups
• CPC Class Codes: C07C 69/63 of saturated acids
• CPC Class Codes: C07C 69/65 of unsaturated acids
• CPC Class Codes: C08G 65/332 containing carboxyl groups, or halides, or esters thereof
• CPC Class Codes: C08G 65/33348 containing isocyanate group
• CPC Class Codes: C08G 65/337 containing other elements organic compounds containing halogens only as halides of a carboxyl group C08G65/332
• CPC Class Codes: C08J 2375/04 Polyurethanes
• CPC Class Codes: C08J 2471/00 Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
• CPC Class Codes: C08J 9/0061 characterized by the use of several polymeric components

Abstract

Novel esters containing bonded fluorocarbon and oxypropylenealkylether groups and of the formula ##STR1## where Rf is straight-chain or branched, partially fluorinated or perfluorinated alkyl of 2 to 10 carbon atoms, partially fluorinated or perfluorinated cycloalkyl of 4 to 8 carbon atoms,

perfluorophenyl or

perfluoroalkylphenyl where the perfluoroalkyl radical is of 1 to 6 carbon atoms,

R is straight-chain or branched alkyl of 1 to 4 carbon atoms and

n is an integer from 2 to 70,

blowing agent-containing emulsions which have a long shelf life and contain at least one partially fluorinated or perfluorinated (cyclo)aliphatic hydrocarbon of 3 to 8 carbon atoms and/or sulfur hexafluoride, at least one unmodified or modified organic polyisocyanate or a relatively high molecular weight reactive hydrogen compound and at least one of the abovementioned carboxylic or carbamic esters, and the use of these emulsions for the preparation of cellular plastics by the polyisocyanate polyaddition method.

Claims

1. A blowing agent-containing emulsion which has a long shelf life and contains

i) at least one partially fluorinated or perfluorinated aliphatic and/or cycloaliphatic hydrocarbon of 3 to carbon atoms which is sparingly soluble or insoluble in (ii), and/or sulfur hexafluoride,

ii) at least one organic and/or modified organic polyisocyanate and at least one relatively high molecular weight compound having at least two reactive hydrogen atoms or a mixture of at least one relatively high molecular weight compound having at least two reactive hydrogen atoms and at least one low molecular weight chain extender and/or crosslinking agent and

iii) at least one ester of the formula ##STR8## where Rf is straight-chain or branched, partially fluorinated or perfluorinated alkyl of 2 to 10 carbon atoms, partially fluorinated or perfluorinated cycloalkyl of 4 to 8 carbon atoms, perfluorophenyl or perfluoroalkylphenyl where the perfluoroalkyl radical is of 1 to 6 carbon atoms, R is straight-chain or branched alkyl of 1 to 4 carbon atoms and n is an integer from 2 to 70.

3. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 1, wherein the fluorinated hydrocarbons (i) are selected from the group consisting of perfluoropentane, perfluorocyclopentane, perfluorohexane, perfluorocyclohexane, perfluoroheptane and perfluorooctane.

4. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 1, wherein the fluorinated hydrocarbons (i) are selected from the group consisting of the gases perfluoropropane, perfluorobutane and perfluorocyclobutane, which are liquefied under a pressure of up to 100 bar.

5. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 1, wherein the fluorinated hydrocarbons (i) consist of hexafluoropropane and/or heptafluoropropane.

6. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 1, wherein the relatively high molecular weight compounds having at least two reactive hydrogen atoms consist of at least one polyesterpolyol having a functionality of 2 or and a molecular weight of from 480 to 3,000, or at least one polyetherpolyol having a functionality of 2 to and a molecular weight of from 380 to 8,000.

7. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 1 or 6, wherein the ester (iii) is selected from compounds of the formulae ##STR10## where n is from 6 to 24.

13. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 3, wherein the relatively high molecular weight compounds having at least two reactive hydrogen atoms consist of at least one polyesterpolyol having a functionality of 2 or 3 and a molecular weight of from 480 to 3,000 or at least one polyetherpolyol having a functionality of 2 to 6 and a molecular weight of from 380 to 8,000.

14. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 4, wherein the relatively high molecular weight compounds having at least two reactive hydrogen atoms consist of at least one polyesterpolyol having a functionality of 2 or 3 and a molecular weight of from 480 to 3,000 or at least one polyetherpolyol having a functionality of 2 to 6 and a molecular weight of from 380 to 8,000.

15. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 5, wherein the relatively high molecular weight compounds having at least two reactive hydrogen atoms consist of at least one polyesterpolyol having a functionality of 2 or 3 and a molecular weight of from 480 to 3,000 or at least one polyetherpolyol having a functionality of 2 to 6 and a molecular weight of from 380 to 8,000.

17. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 3, wherein the ester (iii) is selected from compounds of the formulae ##STR13## where n is from 6 to 24.

18. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 4, wherein the ester (iii) is selected from compounds of the formulae ##STR14## where n is from 6 to 24.

19. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 5, wherein the ester (iii) is selected from compounds of the formulae ##STR15## where n is from 6 to 24.

2. A blowing agent-containing emulsion which has a long shelf life and consists of

i) from 1 to 150 parts by weight, per 100 parts by weight of (ii) of at least one partially fluorinated or perfluorinated aliphatic and/or cycloaliphatic hydrocarbon of 3 to 8 carbon atoms which is sparingly soluble or insoluble in (ii), and/or sulfur hexafluoride,

ii) at least one relatively high molecular weight compound having at least two reactive hydrogen atoms or a mixture of at least one relatively high molecular weight compound having at least two reactive hydrogen atoms and at least one low molecular weight chain extender and/or crosslinking agent,

iii) from 0.01 to 6.0 parts by weight, per 100 parts by weight of (ii), of at least one ester of the formula ##STR9## where Rf is straight-chain or branched, partially fluorinated or perfluorinated alkyl of 2 to 10 carbon atoms, partially fluorinated or perfluorinated cycloalkyl of 4 to 8 carbon atoms, perfluorophenyl or perfluoroalkylphenyl where the perfluoroalkyl radical is of 1 to 6 carbon atoms, R is straight-chain or branched alkyl of 1 to 4 carbon atoms and n is an integer from 2 to 70, and

iiii) from 0 to 5.0 parts by weight, per 100 parts by weight of (ii), of at least one polysiloxane having polyether side chains as a foam stabilizer.

9. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 2, wherein the fluorinated hydrocarbons (i) are selected from the group consisting of perfluoropentane, perfluorocyclopentane, perfluorohexane, perfluorocyclohexane, perfluoroheptane and perfluorooctane.

10. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 2, wherein the fluorinated hydrocarbons (i) are selected from the group consisting of the gases perfluoropropane, perfluorobutane and perfluorocyclobutane, which are liquefied under a pressure of up to 100 bar.

11. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 2, wherein the fluorinated hydrocarbons (i) consist of hexafluoropropane and/or heptafluoropropane.

12. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 2, wherein the relatively high molecular weight compounds having at least two reactive hydrogen atoms consist of at least one polyesterpolyol having a functionality of 2 or 3 and a molecular weight of from 480 to 3,000 or at least one polyetherpolyol having a functionality of 2 to 6 and a molecular weight of from 380 to 8,000.

16. A blowing agent-containing emulsion having a long shelf life, as claimed in claim 2, wherein the ester (iii) is selected from compounds of the formulae ##STR12## where n is from 6 to 24.

8. A blowing agent-containing emulsion which has a long shelf life and contains

i) at least one partially fluorinated or perfluorinated aliphatic and/or cycloaliphatic hydrocarbon of 3 to 8 carbon atoms which is sparingly soluble or insoluble in (ii), and/or sulfur hexafluoride,

ii) at least one organic and/or modified organic polyisocyanate and at least one relatively high molecular weight compound having at least two reactive hydrogen atoms or a mixture of at least one relatively high molecular weight compound having at least two reactive hydrogen atoms and at least one low molecular weight chain extender and/or crosslinking agent and

iii) at least one ester of the formula ##STR11## where Rf is straight-chain or branched, partially fluorinated or perfluorinated alkyl of 2 to 10 carbon atoms, partially fluorinated perfluorinated cycloalkyl of 4 to 8 carbon atoms, perfluorophenyl or perfluoroalkylphenyl where the perfluoroalkyl radical is of 1 to 6 carbon atoms, R is straight-chain or branched alkyl of 1 to 4 carbon atoms and n is an integer from 2 to 70, and

iiii) alternatively, at least one polysiloxane having polyether side chains

for the preparation of cellular plastics by the polyisocyanate polyaddition method.

20. The blowing agent-containing emulsion of claim 8, wherein said cellular plastic is a rigid polyurethane foam.