Pulse by pulse current limit and phase current monitor for a pulse width modulated inverter

• US 5,126,647 A
• Filed: 04/17/1990
• Issued: 06/30/1992
• Est. Priority Date: 04/17/1990
• Status: Expired due to Fees

• Current Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Blackburn, Scott E., Cook, Alexander
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US07/509,740
• Time in Patent Office: 805 Days
• Field of Search: 318/599, 318/811, 318/819, 318/430, 318/432, 318/433, 363/26, 363/41, 363/98, 388/804, 388/811, 388/819, 388/829, 388/831
• US Class Current: 318/599
• CPC Class Codes: H02M 7/5395 by pulse-width modulation
• CPC Class Codes: H02P 23/20 Controlling the acceleration or deceleration

Abstract

An average current measuring circuit (40) in accordance with the invention includes a first switch (42) connected between a pair of reference potentials which has a duty cycle which is controlled by a control signal which pulse width modulates current flowing through the switch to a load and varies the current flowing through the switch in frequency; a first current transformer (44) coupled to the current flowing through the first switch for producing an output signal proportional to the current flow; a sampling circuit (46), coupled to the output signal, for sampling current magnitude when the switch is turned on; and an averaging circuit (60) coupled to the sampling circuit, for producing an average signal of successive samples of a current flow through the load.

Claims

1. An average current measuring circuit comprising:

a first switch connected between a pair of reference potentials which has a duty cycle which is controlled by a control signal which pulse width modulates current flowing through the switch to a load to produce a series of current pulses and varies the current flowing through the switch in frequency;

a first current transformer coupled to the current flowing through the first switch for producing an output signal proportional to the current flow in individual current pulses;

a first sampling circuit, coupled to receive the output signal of the first current transformer, for sampling current magnitude at a beginning and at an end of each current pulse when the switch is turned on; and

an averaging circuit, coupled to the first sampling circuit, for producing an average signal of the sampled current magnitude at the beginning and ending of each current pulse within each current pulse of current flowing through the load.

2. An average current measuring circuit in accordance with claim 1 wherein the first sampling circuit comprises:

first and second sample circuits each having an input coupled to receive the output signal from the first current transformer and an output which holds a sampled magnitude of the output signal from the first current transformer in response to an applied sample signal, the first sample circuit sampling the current magnitude during the beginning of current flow through the first switch in each current pulse and the second sample circuit sampling the current magnitude during the ending of current flow through the first switch in each current pulse; and

a first adding circuit for combining the outputs from the first and second sample circuits into a first average signal of each current pulse.

3. An average current measuring circuit in accordance with claim 2 further comprising:

a first bistable circuit having an input coupled to receive the control signal for pulse width modulating current flow in the first switch, a reset input coupled to receive an inversion of the control signal and first and second output signals which change level in response to a change in level of the control signal for pulse width modulating, the second output signal being an inversion of the first output signal, the first output signal being the sampled signal for the first sample circuit and the second output signal being the sample signal for the second sampled circuit.

4. An average current measuring circuit in accordance with claim 3 further comprising:

a first one shot multivibrator having an input coupled to receive the control signal for pulse width modulating and producing an output signal having an astable state in response to an input signal of a first level, the output signal being coupled to a clock input of the first bistable circuit; and

wherein

the control signal for pulse width modulating is coupled to a data input of the first bistable circuit.

5. An average current measuring circuit in accordance with claim 1 further comprising:

a first current limiter coupled to receive a reference current limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output signal from the first current transformer for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

6. An average current measuring circuit in accordance with claim 2 further comprising:

a first current limiter coupled to receive a reference current limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output signal from the first current transformer for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

7. An average current measuring circuit in accordance with claim 2 further comprising:

a first current limiter coupled to receive a reference current limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output from one of the sample circuits for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

8. An average current measuring circuit in accordance with claim 3 further comprising:

a first current limiter coupled to receive a reference circuit limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output signal from the first current transformer for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

9. An average current measuring circuit in accordance with claim 3 further comprising:

a first current limiter coupled to receive a reference current limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output from one of the sample circuits for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

10. An average current measuring circuit in accordance with claim 4 further comprising:

a first current limiter coupled to receive a reference current limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output signal from the first current transformer for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

11. An average current measuring circuit in accordance with claim 4 further comprising:

a first current limiter coupled to receive a reference current limit signal proportional to a maximum magnitude of current which is permitted to flow through the first switch and to receive the output from one of the sample circuits for producing a current limit control signal when the magnitude of current flow through the first switch exceeds the current limit signal which causes the first switch to turn off.

12. An average current measuring circuit in accordance with claim 1 wherein:

the load is an electrical motor for starting an airframe propulsion engine.

13. An average current measuring circuit in accordance with claim 2 wherein:

the load is an electrical motor for starting an airframe propulsion engine.

14. An average current measuring circuit in accordance with claim 3 wherein:

the load is an electrical motor for starting an airframe propulsion engine.

15. An average current measuring circuit in accordance with claim 4 wherein:

the load is an electrical motor for starting an airframe propulsion engine.

16. An average current measuring circuit in accordance with claim 5 wherein:

the load is an electrical motor for starting an airframe propulsion engine.

17. An average current measuring circuit in accordance with claim 1 further comprising:

a second switch connected between a pair of reference potentials which has a duty cycle which is controlled by a control signal which pulse width modulates a current flowing through the second switch to the load to produce a series of current pulses and varies the current flowing through the switch in frequency, the control signal causing current flowing to the load to vary from DC up to predetermined AC frequency;

a second current transformer coupled to the current flowing through the second switch for producing an output signal proportional to the current flow in individual current pulses;

a second sampling circuit, coupled to receive the output signal of the second current transformer, for sampling current magnitude at a beginning and end of each current pulse when the second switch is turned on; and

wherein

the averaging circuit is also coupled to the second sampling circuit, and produces an average signal of the sampled current magnitude at the beginning and ending of each current pulse of current flowing through the load from the first and second switches.

18. An average current measuring circuit in accordance with claim 17 wherein the second sampling circuit further comprises:

third and fourth sample circuits each having an input coupled to receive the output signal form the second current transformer and an output which holds a sampled magnitude of the output signal from the second current transformer in response to an applied sample signal, the third sample circuit sampling the current magnitude during the beginning of current flow through the second switch in each current pulse and the fourth sample circuit sampling the current magnitude during the ending of current flow through the second switch in each current pulse;

a second adding circuit for combining and inverting the outputs of the third and fourth sample circuits into a second average signal of each current pulses sampled by the third and fourth sample circuits; and

a combining circuit for adding the first and second average signals together to produce a signal proportional to the average current flow through the load.

19. An average current measuring circuit in accordance with claim 18 further comprising:

a second bistable circuit having an input coupled to receive the control signal for pulse width modulating current flow in the second switch, a reset input coupled to receive an inversion of the control signal and first and second output signals which change level in response to a change in level of the control signal for pulse width modulating the second switch, the second output signal being an inversion of the first output signal, the first output signal being the sampled signal for the third sample circuit and the second output signal being the sampled signal for the fourth sample circuit.

20. An average current measuring circuit in accordance with claim 19 further comprising:

a second one shot multivibrator having an input coupled to receive the control signal for pulse width modulating and producing an output signal having an astable state in response to an input signal of a first level, the output signal being coupled to a clock input of the second bistable circuit; and

wherein

the control signal for pulse width modulating the second switch is coupled to a data input of the first bistable circuit.

21. An average current measuring circuit in accordance with claim 17 further comprising:

a second current limiter coupled to receive a reference circuit limit signal proportional to a maximum magnitude of current which is permitted to flow through the second switch and to receive the output signal from the second current transformer for producing a current limit control signal when the magnitude of current flow through the second switch exceeds the current limit signal which causes the second switch to turn off.

22. An average current measuring circuit in accordance with claim 17 further comprising:

a second current limiter coupled to receive a reference circuit limit signal proportional to a maximum magnitude of current which is permitted to flow through the second switch and to receive an output signal from the second sampling circuit for producing a current limit control signal when the magnitude of current flow through the second switch exceeds the current limit signal which causes the second switch to turn off.

23. An average current measuring circuit in accordance with claim 17 further comprising:

a controller for controlling the conductivity of the first and second switches to control producing of a variable fundamental frequency varying from zero to a predetermined frequency; and

means, responsive to the average signal produced by the averaging circuit and coupled to the first and second switches, for varying a time interval during which the first and second switches are turned on as a function of a difference between the average signal and a current reference signal.

24. An average current measuring circuit in accordance with claim 23 wherein:

the load is an electrical motor having a resolver which produces a signal representative of a position of a rotor of the motor; and

the means for varying comprises an integrator for integrating a signal proportional to the difference between the average signal and the current reference signal to produce an integrated output signal and a summer for summing the signal representative of the position of the rotor and the integrated output signal to produce a signal for controlling a time during which the first and second switches are turned on.

25. An inverter comprising:

first and second switches which are switched with a controlled duty cycle to produce a series of current pulses defining a fundamental frequency varying from zero up to a predetermined frequency;

first and second current transformers which respectively sense current flow in individual current pulses from the first and second switches to a load; and

an averaging circuit, coupled to the current transformers, for producing an average of current flow at a beginning and at an ending of each current pulse of current flow within the current pulses which is used for controlling the duty cycle.

26. An inverter in accordance with claim 25 wherein:

the inverter is coupled to an electrical motor for controlling acceleration of the electrical motor from a stop to a predetermined speed by varying the fundamental frequency from zero to the predetermined frequency.

27. An inverter in accordance with claim 25 further comprising:

a controller for controlling the first and second switches to control the producing of the variable fundamental frequency; and

means, responsive to the signal which is a function of the average current flow within the current pulses, for varying a time interval during which the first and second switches are turned on as a function of a difference between the signal which is a function, of the average current flow and a current reference signal.

28. An inverter in accordance with claim 27 further comprising:

a resolver, associated with a motor, which produces a signal representative of a position of a rotor of the motor; and

wherein

the means for varying comprises an integrator for integrating a signal proportional to the difference between the signal which is a function of the average current and the current reference signal, to produce an integrated output signal, and a summer for summing the signal representative of the position of the rotor and the integrated output signal to produce a signal for controlling a time which the first and second switches ae turned on.