Vehicle suspension with auxiliary leaf spring with load control system

• US 5,129,671 A
• Filed: 01/25/1991
• Issued: 07/14/1992
• Est. Priority Date: 01/25/1991
• Status: Expired due to Term

• Current Assignee: Oxford Suspension, Inc. (Wagon PLC)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Walton, Erlen B.
• Primary Examiner(s): Marmor, Charles A.
• Assistant Examiner(s): Graysay, Tamara L.
• Application Number:
  US07/647,108
• Time in Patent Office: 536 Days
• Field of Search: 280/699, 280/718, 280/720, 280/703, 280/669, 280/772, 267/40, 267/260, 267/261, 267/263
• US Class Current: 280/5.51
• CPC Class Codes: B60G 11/04 arranged substantially parallel to the longitudinal axis of the vehicle
• CPC Class Codes: B60G 17/0157 non-fluid unit, e.g. electric motor
• CPC Class Codes: B60G 17/0275 the mechanical spring being a leaf spring
• CPC Class Codes: B60G 2202/11 Leaf spring
• CPC Class Codes: B60G 2400/106 longitudinal with regard to vehicle, e.g. braking
• CPC Class Codes: B60G 2400/204 Vehicle speed
• CPC Class Codes: B60G 2400/34 Accelerator pedal position
• CPC Class Codes: B60G 2500/20 Spring action or springs
• CPC Class Codes: B60G 2600/26 Electromagnets; Solenoids
• CPC Class Codes: B60G 2800/16 Running
• CPC Class Codes: B60G 2800/18 Starting, accelerating
• CPC Class Codes: B60G 2800/24 Steering, cornering

Abstract

Selectively engagable auxiliary leaf springs (38) for vertically supporting a vehicle chassis (32) on an axle assembly (22) in parallel with main suspension springs (34). Forward and rear ends (38b, 38a) of the auxiliary leaf springs are pivotally attached to the vehicle chassis and the axle assembly, and pivotal movement of the forward ends (38b) is inhibited or prevented by engagement of actuator assemblies (56 or 100 or 170) to engage the auxiliary leaf springs. A control system automatically engages the actuator assemblies in response to load added to the vheicle and/or vehicle steering movement and/or rapid vehicle acceleration.

Claims

1. A vehicle comprising left and right ground engaging wheel mechanisms rotatably mounted on opposite ends of an axle assembly extending transverse to a longitudinal axis of a vehicle chassis assembly;

main spring means vertically supporting the chassis assembly on the axle assembly;

left and right transversely spaced apart and generally longitudinally extending auxiliary leaf springs each having first and second ends pivotally attached respectively to the chassis and axle assemblies, each auxiliary leaf spring including a portion intermediate the first and second pivotal ends thereof and each portion being vertically movable relative to the chassis assembly between up and down positions from a first position, the leaf springs selectively operative to vertically support the chassis assembly on the axle assembly in parallel with the main spring means in response to engagement of actuator means inhibiting pivotal movement of one of the first and second ends of the left and right leaf springs;

characterized by;

each actuator assembly comprising a housing assembly interposed between the chassis and the portion of the associated auxiliary spring, the housing assembly defining a first chamber divided into first and second inversely variable volumes by a piston assembly disposed therein, the volumes being completely filled with an oil, means rigidly affixing one of the housing and piston assemblies to the chassis and the other being affixed to a movable reaction means, tracking means for positioning the reaction means for movement with the portion between the first and up positions during non-engagement of the actuator means, passage means for allowing relatively free flow of the oil between the volumes in response to relative movement of the housing and piston assemblies, and valving means having a first state for allowing the relatively free flow corresponding to non-engagement of the actuator means and a second state for preventing the relatively free flow corresponding to the engagement of the actuator means;

speed sensing means for producing first and second speed signals respectively in response to vehicle speeds below and above predetermined amounts;

control means including means for effecting the second state and the first state of the actuator means valving means in response to the first and second speed signals, respectively; and

means for preventing the first state of the actuator means valving means by the control means in response to a predetermined load added to the chassis.

2. The vehicle of claim 1, wherein the valving means first and second states are respectively open and closed positions of a valving member.

3. The vehicle of claim 2, wherein the oil is a compressible oil.

4. The vehicle of claim 2, wherein the piston assembly is affixed to the chassis.

5. The vehicle of claim 4, wherein:

the housing assembly includes a second chamber having a pressurized gas therein and having at least a portion thereof disposed above the first chamber; and

passage means for continuously communicating the second chamber with the first volume.

6. The vehicle of claim 1, wherein the vehicle includes wheels steered left and right from a neutral position by steering means and further including:

steer sensing means for producing neutral, left and right steering signals respectively in response to neutral, left and right steering movement of the vehicle by the steering means; and

the control means including means for effecting the second state of at least the valve means of the right actuator means in response to the left steering signals and for effecting the second state of at least the valve means of the left actuator means in response to the right steering signal.

7. The vehicle of claim 6, wherein the valving means first and second states are respectively open and closed positions of a valving member.

8. The vehicle of claim 7 wherein the oil is a compressible oil.

9. The vehicle of claim 7, wherein the piston assembly is affixed to the chassis.

10. The vehicle of claim 9, wherein:

the housing assembly includes a second chamber having a pressurized gas therein and having at least a portion thereof disposed above the first chamber; and

passage means for continuously communicating the second chamber with the first volume.

11. The vehicle of claim 6, further including:

acceleration sensing means for producing signals representive of vehicle acceleration; and

the control means including means for effecting the second state of the valve means of the actuator means in response to the acceleration signals being representive of at least a predetermined acceleration.

12. The vehicle of claim 11, wherein the valving means first and second states are respectively open and closed positions of a valving member.

13. The vehicle of claim 12, wherein the oil is a compressible oil.

14. The vehicle of claim 13, wherein the piston assembly is affixed to the chassis.

15. The vehicle of claim 14, wherein:

the housing assembly includes a second chamber having a pressurized gas therein and having at least a portion thereof disposed above the first chamber; and

passage means for continuously communicating the second chamber with the first volume.

16. A vehicle comprising left and right ground engaging wheel mechanisms rotatably mounted on opposite ends of an axle assembly extending transverse to a longitudinal axis of a vehicle chassis assembly;

main spring means vertically supporting the chassis assembly on the axle assembly;

left and right transversely spaced apart and generally longitudinally extending auxiliary leaf springs each having first and second ends pivotally attached respectively to the chassis and axle assemblies, each auxiliary leaf spring including a portion intermediate the first and second pivotal ends thereof and each portion being vertically movable relative to the chassis assembly between up and down positions for a first position, the leaf springs selectively operative to vertically support the chassis assembly on the axle assembly in parallel with the main spring means in response to engagement of actuator means inhibiting pivotal movement of one of the first and second ends of the left and right leaf springs;

characterized by;

each actuator means including movable reaction means interposed between the chassis and the portion of the associated leaf spring, spring means for biasing the reaction means toward the first position, and one-way clutch means having a non-engaged state corresponding to non-engagement of the actuator means for allowing up and down movement of the reaction means and having an engaged state corresponding to the engagement of the actuator means for mechanically locking the reaction means against the up movement of the reaction means;

speed sensing means for producing first and second speed signals respectively in response to vehicle speeds below and above predetermined amounts;

control means including means for effecting the engaged state and the non-engaged state of the actuator means one-way clutch means in response to the first and second speed signals respectively; and

means for preventing the engaged state of the actuator means one-way clutch means by the control means in response to a predetermined load added to the chassis.

17. The vehicle of claim 16, wherein:

the one-way clutch means include a ratchet and pawl assembly for mechanically locking the reaction means.

18. The vehicle of claim 16, wherein the vehicle includes wheels steered left and right from a neutral position by steering means and further including:

steer sensing means for producing neutral, left and right steering signals respectively in response to neutral, left and right steering movement of the vehicle by the steering means; and

the control means including means for effecting engagement of at least the right actuator means in response to the left steering signals and for effecting engagement of at least the left actuator means in response to the right steering signal.

19. The vehicle of claim 18, wherein:

the one-way clutch means include a ratchet and pawl assembly for mechanically locking the reaction means.

20. The vehicle of claim 18, further including:

acceleration sensing means for producing signals representive of vehicle acceleration; and

the control means including means for effecting engagement of the actuator means in response to the acceleration signals being representive of at least a predetermined acceleration.

21. The vehicle of claim 20, wherein:

the one-way clutch means include a ratchet and pawl assembly for mechanically locking the reaction means.