Actuator positioning apparatus

• US 5,132,602 A
• Filed: 10/02/1990
• Issued: 07/21/1992
• Est. Priority Date: 10/02/1990
• Status: Expired due to Term

• Current Assignee: Calsonic North America, Inc. (Marelli Corporation)
• Original Assignee: Calsonic International, Inc. (Marelli Corporation)
• Inventors: Harper, Michael D., Jorgensen, Gary C.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): BERGMANN, SAUL
• Application Number:
  US07/594,859
• Time in Patent Office: 658 Days
• Field of Search: 318/600, 318/601, 318/602, 318/603, 318/640, 318/671, 318/608, 318/439, 318/490, 318/565, 318/533
• US Class Current: 318/608
• CPC Class Codes: G05B 19/238 the positional error is only used to control speed in steps according to distance left, or to give a stop signal when error reaches zero
• CPC Class Codes: G05B 2219/37168 Inductive sensor senses fluctuations, spikes in motor current
• CPC Class Codes: G05B 2219/37169 Derive incremental pulse from motor current deviation
• CPC Class Codes: G05B 2219/37171 Commutation brushes, sensors deliver increment
• CPC Class Codes: G05B 2219/41099 Calibration by going to two extremes, limits, counting pulses, storing values
• CPC Class Codes: G05B 2219/50042 Return to origin, reference point, zero point, homing

Abstract

A method and apparatus for accurately and reliably positioning an actuator arm (12) is disclosed. The actuator arm (12) is driven by a conventional DC motor (38). The conductors which supply current to the motor (38) serve as primary windings (60) of a current transformer (58). The signal induced on secondary windings (62) of the transformer (58) responds to fluctuations in average current flowing in the motor (38). These fluctuations are amplified (64) and filtered (66) so that an AC burst (68) is produced in response to each commutation of the motor (38). The AC burst (68) triggers a one-shot timing circuit (72), which generates a pulse that remains active until the AC burst (68) has decayed. The pulse disappears prior to a subsequent commutation of the motor (38). Thus, one pulse is generated for each commutation of motor (38). A counter (76) is clocked by these pulses. The counter (76) increments when the motor (38) moves in one direction and decrements when the motor (38) moves in the opposing direction. Thus, the counter (76) maintains a current count which describes the position of the motor (38). A controller (16) compares this current count with an input signal (14) and controls the operation of the motor (38) based on the results of the comparison. Accordingly, the motor (38) moves until the current count reaches a value corresponding to information presented in the input signal (14).

Claims

1. A method of operating a CD motor to position a member, said method comprising the steps of:

receiving a position signal defining a desired position for said member;

applying a DC voltage to said motor, said applying step causing a current to flow through said motor;

sensing fluctuations in said current, said fluctuations being caused by commutations of said motor;

activating pulses in response to said current fluctuations;

for each of said activated pulses, deactivating said pulse a predetermined duration after said pulse is activated, said predetermined duration being determined independently from said current fluctuations;

counting said pulses to maintain a current count;

comparing said current count with said position signal; and

removing said CD voltage from said motor when said comparing step indicates that said member has substantially reached said desired position.

2. A method as claimed in claim 1 additionally comprising, prior to said applying step, the steps of:

driving said member to a first extreme position; and

initializing said current count to a predetermined value.

3. A method as claimed in claim 2 additionally comprising, after said initializing step, the steps of:

energizing said motor to drive aid member to a second extreme position, said energizing step causing said current to flow through said motor;

sensing said fluctuations in said current while driving said member to said second extreme position;

adjusting said current count to reflect occurrences of said fluctuations while driving said member between said first and second extreme positions; and

recording said current count when said second extreme position is reached, said recorded current count being used to generate said position signal.

4. A method as claimed in claim 1 wherein said sensing step comprises the step of inductively generating second current fluctuations which are responsive to said average current fluctuations, said generating step utilizing a toroid core transformer to substantially confine magnetic fields within said toroid core, and said activating step being responsive to said second current fluctuations.

5. A method as claimed in claim 1 wherein said predetermined duration is less than the period of time that transpires between successive commutations of said motor when said motor operates at a maximum speed for said motor.

6. A method as claimed in claim 5 wherein said deactivating step comprises the step of selecting said predetermined duration so that said predetermined duration is greater than one-half of the time that transpires between successive commutations of said motor when said motor operates at said maximum speed.

7. A method as claimed in claim 1 wherein said applying step comprises the step of polarizing said DC voltage so that said DC voltage exhibits one of first and second polarities, and said counting step comprises the steps of:

increasing said current count in response to said first polarity; and

decreasing said current count in response to said second polarity.

8. An actuating apparatus for causing a member to move to a desired position, said apparatus comprising:

means, having a control input, for selectively applying a DC voltage in response to a signal presented at said control input;

a DC motor physically coupled to said member and electrically coupled to said selectively applying means so that commutations of said motor occur and a current flows through said motor while said DC voltage is applied;

means, coupled to said motor, for sensing fluctuations in said current and producing a representative signal corresponding to said fluctuations in said current;

a pulse generator having an input coupled to said sensing means and having an output, said pulse generator being configured to produce a pulse for each commutation of said motor, each pulse beginning when said representative signal exceeds a predetermined threshold and continuing for a predetermined duration, said predetermined duration being determined independently from said representative signal;

means, coupled to said pulse generator, for counting said pulses to obtain a current count; and

feedback means, coupled to said counting means and to said control input of said voltage applying means, for controlling application of said DC voltage in response to said current count.

9. An actuating apparatus as claimed in claim 8 wherein:

said voltage applying means is configured to apply said DC voltage in one of first and second polarities;

said counting means additionally couples to at least motor; and

said counting means is configured to increment said current count in response to application of said first polarity and to decrement said current count in response to application of said second polarity.

10. An actuating apparatus as claimed in claim 8 wherein said sensing means is AC coupled to said motor to isolate said sensing means from said average current.

11. An actuating apparatus ad claimed in claim 8 wherein said sensing means comprises a transformer having a primary winding coupled in series with said motor and said voltage applying means and a secondary winding coupled to said pulse generator.

12. An actuating apparatus as claimed in claim 11 wherein said transformer additionally has a toroid core about which said primary and secondary windings are wrapped, said toroid core being configured to allow said transformer to resist external electromagnetic interference.

13. An actuating apparatus as claimed in claim 11 wherein:

current fluctuation occurrences of said motor result from said motor commutations, and said commutations occur at a predetermined frequency when said motor operates at a maximum speed for said motor; and

`said sensing means additionally comprises an amplifier having an input coupled to said secondary winding and an output coupled to said pulse generator, said amplifier being configured to attenuate amplified electrical signals exhibiting twice said predetermined frequency relative to amplified electrical signals exhibiting less than said predetermined frequency.

14. An actuating apparatus as claimed in claim 8 wherein said pulse generator is configured so that pulses produced by said pulse generator exhibit durations which are greater than one-half of the time which transpires between successive ones of said commutations of said motor when said motor operates at a maximum speed for said

15. An actuating apparatus as claimed in claim 14 wherein said pulse generator is configured so that:

said durations of said pulses are substantially equal to one another;

each of said durations begins with a triggering event; and

the duration of each pulse is not substantially extendable by re-triggering.

16. An actuating apparatus for fusing a member to move to a desired position, said apparatus comprising:

means, having a control input, for selectively applying a DC voltage in response to a signal presented at said control input;

a DC motor physically coupled to said member and electrically coupled to said selectively applying means so that a current flows through said motor while said DC voltage is applied and so that said current fluctuates as a result of motor commutations;

a transformer having a primary winding coupled in series between said motor and said voltage applying means and having a secondary winding, said primary and secondary windings being wound around a toroid core;

a counter, coupled to said secondary winding, for counting commutations of said motor to obtain a current count; and

feedback means, coupled to said counter and to said control input of said voltage applying means, for controlling application of said CD voltage in response to said current count.

17. An actuating apparatus ad claimed in claim 16 wherein:

said voltage applying means is configured to polarize said CD voltage to exhibit one of first and second polarities;

said counter couples to at least one of said feedback means, voltage applying means, and motor; and

said counter is configured to increment said current count in response to said first polarity and to decrement said current count in response to said second polarity.

18. An actuating apparatus ad claimed in claim 17 additionally comprising a pulse generator having an input coupled to said secondary winding of said transformer and an output coupled to said counter, said pulse generator being configured to supply a single pulse to said counter for each commutation of said motor, each single pulse beginning when a representative signal proceeded by said secondary winding of said transformer excess a predetermined threshold and continuing for a predetermined duration, said predetermined duration being determined independently from said representative signal.

19. An actuating apparatus as claimed in claim 18 wherein said pulse generator is configured so that pulses produced by said pulse generator exhibit durations which are grater than one-half of the time which transpires between successive ones of said commutations of said motor when said motor operates at a maximum speed for said motor.

20. An actuating apparatus ad claimed in claim 18 wherein said pulse generator is configured so that:

said durations of said pulses are substantially equal to one another;

each of said durations begins with a triggering event; and

the duration of each pulse is not substantially extendable by re-triggering.