Control system of grinding machine

• US 5,133,158 A
• Filed: 10/31/1990
• Issued: 07/28/1992
• Est. Priority Date: 10/04/1988
• Status: Expired due to Fees

• Current Assignee: Seiko Seiki Kabushiki Kaisha
• Original Assignee: Seiko Seiki Kabushiki Kaisha
• Inventors: Kihara, Hiroyuki, Omori, Hideki
• Primary Examiner(s): Rose, Robert A.
• Application Number:
  US07/606,539
• Time in Patent Office: 636 Days
• Field of Search: 51/5 D, 51/165.77, 51/165.76, 51/165.8, 51/165.93, 51/325, 125/11.18, 125/11.21, 125/11.02
• US Class Current: 451/11
• CPC Class Codes: B24B 41/044 Grinding spindles with magnetic or electromagnetic bearings; Features related thereto electric motors with magnetic bearings H02K7/09
• CPC Class Codes: G05B 19/39 using a combination of the means covered by at least two of the preceding groups G05B19/21, G05B19/27 and G05B19/33
• CPC Class Codes: G05B 19/402 characterised by control arrangements for positioning, e.g. centring a tool relative to a hole in the workpiece, additional detection means to correct position G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/37405 Contact detection between workpiece and tool, probe, feeler
• CPC Class Codes: G05B 2219/45159 Dressing, sharpening, trueing tool
• CPC Class Codes: G05B 2219/45161 Grinding machine
• CPC Class Codes: G05B 2219/49271 Air bearing slide, hydraulic, electromagnetic bearing

Abstract

The control system is provided in a grinding machine composed of an axially movable rotational shaft having a grinding tool and being supported magnetically by electromagnets. The control system includes a target position modifying controller for modifying or shifting a reference target levitating position of the rotational shaft in a retreating direction away from a workpiece reaches a predetermined amount. The control system further includes a rigidity modifying controller operative during quick feed operation of the rotational shaft for making a rigidity of the rotational shaft lower than that in the grinding operation by adjusting exciting currents of the electromagnets. The control system still further includes a dressing controller operative during dressing of a new grinding tool for detecting that the grinding tool begins to touch a dresser and for judging that the dressing is completed just when an arithmetic value calculated based on the detection reaches a predetermined value.

Claims

1. A dressing control system, comprising:

a plurality of electromagnets responsive to exciting currents to produce magnetic forces;

a spindle having a rotor shaft magnetically supported by the magnetic forces;

a grinding stone having a given width and being integral with the rotor shaft;

dressing means for dressing the grinding stone;

first moving means for moving the grinding stone at a feed velocity in a direction towards the dressing means;

second moving means for moving the dressing towards the grinding stone; and

controlling circuit means for controlling the first and the second moving means to accomplish dressing of the grinding stone, the controlling circuit means comprising means for applying exciting currents having corresponding voltages to the electromagnets, the voltages having respective voltage value variations due to undulations of the rotor shaft in response to contact between the grinding stone and the dressing means, detecting means for detecting the beginning stage of contact between the grinding stone and the dressing means dependent on the variations in the corresponding voltages, and dressing controlling means for determining when the dressing is completed dependent on the variations in the corresponding voltages of the exciting currents.

2. A dressing control system according to claim 1;

wherein the dressing controlling means is cyclically operable and includes integrated means for integrating at least one of said respective voltage value variations over a predetermined period of time and generating a first output in response thereto, peak hold circuit means for holding a peak voltage of at least one of said corresponding voltages, multiplying means including a first multiplying circuit for multiplying the peak voltage by said predetermined period and generating a second output in response thereto, comparator means for comparing the first output with the second output and generating an output signal when the first output is greater than the second output, counting means for counting the output signal and generating a count number, and means for determining when the dressing is complete dependent on the count number.

3. A dressing control system according to claim 2;

wherein the multiplying means includes a second multiplying circuit for multiplying an output of the first multiplying circuit by a predetermined constant whereby the second output is dependent on an output of the second multiplying means.

4. A dressing control system according to claim 2;

wherein said predetermined time is a function of the width and the feed velocity.