Rapid heating, uniform, highly efficient griddle

• US 5,134,265 A
• Filed: 02/16/1990
• Issued: 07/28/1992
• Est. Priority Date: 02/16/1990
• Status: Expired due to Term

• Current Assignee: Delaware Capital Formation Incorporated (Dover Corporation)
• Original Assignee: Metcal Incorporated (Dover Corporation)
• Inventors: Dickens, David, Doljack, Frank A., Taylor, James M., Mandelbaum, Fern
• Primary Examiner(s): Reynolds, Bruce A.
• Assistant Examiner(s): Hoang, Tu
• Application Number:
  US07/480,895
• Time in Patent Office: 893 Days
• Field of Search: 219/10.491, 219/10.493, 219/10.71, 219/10.75, 219/10.79, 219/10.67, 99/DIG. 14, 99/451
• US Class Current: 219/621
• CPC Class Codes: H05B 6/1254 using conductive pieces to direct the induced magnetic field
• CPC Class Codes: H05B 6/1272 with more than one coil or coil segment per heating zone
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
• CPC Class Codes: Y10S 99/14 Induction heating

Abstract

A basically commercially fast heat highly efficient griddle has interchangeable griddle plates including magnetically permeable materials having Curie temperatures which may be the same or different to provide different cooking temperatures, the plates being heated by induction coils providing sufficient energy to heat the plates to their effective Curie temperatures in the presence of loads and of a design to maintain a uniform cooking temperature across the griddle plate to within less than an inch of the edges of the plates. The plates may be placed in an enhanced idle condition at cooking temperature by placing a cover over the plates or region of a plate not in use. Increased efficiency is further due to an insulator blanket placed between the griddle plates and coils.

Claims

1. A system for providing a cooking surface adapted to be heated to a predetermined temperature for cooking food, comprising:

an induction coil for generating a magnetic field; and

a griddle plate positioned adjacent the induction coil, said griddle plate including a first layer of magnetically permeable material having a first Curie temperature and a second layer for use as a cooking surface, said magnetically permeable material being selected to produce said predetermined temperature on said cooking surface and to maintain a substantially uniform temperature across the cooking surface of said griddle plate when said magnetically permeable material is heated to its Curie temperature upon exposure to said magnetic field.

2. The system in accordance with claim 1, wherein said induction coil includes a plurality of adjacent windings, said induction coil having innermost and outermost windings, adjacent windings of said induction coil being spaced farther apart at the innermost windings than at the outermost windings.

3. The system in accordance with claim 1, wherein said griddle plate is planar.

4. The system in accordance with claim 1, wherein said griddle plate includes a layer of conductive material, said layer of conductive material having a surface defining said cooking surface.

5. The system in accordance with claim 1, including another griddle plate positioned adjacent said induction coil, said another griddle plate including a layer of magnetically permeable material having a second Curie temperature, said second Curie temperature being different from said first Curie temperature.

6. The system according to claim 1, wherein said magnetically permeable material is a nickel-iron alloy.

7. The system according to claim 3, wherein said planar griddle plate further includes:

a third layer of material placed between said first and second layers, said material of said third layer being selected from the group consisting of copper, aluminum and alloys thereof.

8. The system according to claim 7, wherein said magnetically permeable material is a nickel-iron alloy.

9. The system according to claim 3, wherein said second layer is a cooking surface formed with a thickness less than said first layer.

10. The system according to claim 1, wherein said first and second layers are formed of magnetically permeable material.

11. The system according to claim 1, wherein said first layer is located closer to said induction coil than said second layer, said second layer having a thickness of less than or equal to about 0.035 inches.

12. The system according to claim 8, wherein said second layer is stainless steel.

13. The system according to claim 1, further comprising:

a cover of low heat conductive material for placement over a region of the cooking surface and placing the region into an idling condition.

14. The system according to claim 1, further including:

a thermal insulating layer located between said magnetically permeable material and said induction coil.

15. The system according to claim 1, wherein said induction coil includes a winding distribution for coupling a majority of the flux generated by said coil into an outer periphery of said magnetically permeable material.

16. The system according to claim 13, wherein said cover includes a hood-like member having spaced parallel surfaces of heat insulating material.

17. The system according to claim 1, wherein said induction coil includes at least first and second induction coils and said griddle plate includes at least first and second griddle plates situated adjacent said first and second induction coils, respectively, said first and second griddle plates having first and second Curie temperatures, respectively.

18. A three-layer composite griddle plate having a planar cooking surface comprising:

first and second planar layers, said first layer being formed of a magnetically permeable material having a predetermined Curie temperature, and said second layer for use as a cooking surface being formed as a uniform temperature across the cooking surface of said griddle plate; and

a third planar layer formed of another material and located between said first and second layers, said first, second and third layers being formed with different thicknesses.

19. The griddle plate according to claim 18, wherein said magnetically permeable material is a nickel-iron alloy and said third layer is formed of a material selected from the group consisting of copper, aluminum and alloys thereof.

20. The griddle plate according to claim 18, wherein said first and second layers are formed of the same magnetically permeable material.

21. The griddle plate according to claim 18, wherein said first and second layers are formed of different magnetically permeable materials.

22. A method for fabricating a three-layer composite griddle plate having a planar cooking surface comprising the steps of:

selecting at least one magnetically permeable material having a Curie temperature for use as a first layer of the planar griddle plate;

selecting a second layer as a cooking surface located opposite said first layer, said first and second layers having predetermined thicknesses; and

selecting another material for use as a third layer located between said first and second layers of the planar griddle plate, said third layer having a predetermined thickness different from said predetermined thicknesses of said first and second layers, said magnetically permeable material being used to uniformly heat said second layer via said third layer for maintaining a substantially uniform temperature across the cooking surface of said griddle plate when said first layer is heated to its Curie temperature.

23. The method according to claim 22, further comprising the step of:

selecting a single magnetically permeable material for use as said first and second layers.

24. The method according to claim 22, wherein a nickel-iron alloy is selected as said magnetically permeable material and said another material is selected from the group consisting of copper, aluminum, and alloys thereof.

25. The method according to claim 22, further comprising the step of:

selecting said first layer as a magnetically permeable material having a thickness less than that of said second layer.