Atherectomy device with a removable drive system

• US 5,135,483 A
• Filed: 07/22/1991
• Issued: 08/04/1992
• Est. Priority Date: 07/22/1991
• Status: Expired due to Fees

• Current Assignee: Dow Corning Enterprises Incorporated (Dow, Inc.)
• Original Assignee: Dow Corning Wright Corp (Dow, Inc.)
• Inventors: Wagner, Erik J., Jannetty, Vincent J.
• Primary Examiner(s): Rosenbaum, C. Fred
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US07/734,380
• Time in Patent Office: 379 Days
• Field of Search: 604/22, 606/167, 606/168, 606/169, 606/170, 606/171, 606/172, 606/173, 606/174, 128/751, 128/752, 128/753, 128/754, 128/755, 128/756, 128/757, 128/758, 128/759
• US Class Current: 604/22
• CPC Class Codes: A61B 17/320758 with a rotating cutting instrument, e.g. motor driven A61B17/320725, A61B17/32075 and A61B17/320783 take precedence; for removing intra-ocular material A61F9/00763; endoscopic rotatable cutting instruments A61B17/32002
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2090/032 pressure limiting, e.g. hydrostatic
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

An intravascular catheter comprises an elongated flexible jacket having opposed proximal and distal ends and a central passageway extending between the ends. A working head is located at the distal end, including a canalizing tip and a bearing for rotatably supporting the tip on the working head to remove occlusions from the lumen of a vessel. A drive cable extends through the central passageway and has a driving portion operatively located adjacent the distal end and a driven portion for releasably engaging the working head located opposite the driving portion. A power-driven motor is coupled to the driven end for rotating the cable. The jacket segments are disconnected and the canalizing tip removed with the drive cable from the catheter and replaced with a guide wire which is inserted through the central passageway.

Claims

1. An intravascular catheter comprising;

(a) an elongated flexible jacket having opposed proximal and distal ends and a central passageway extending between the ends;

(b) a working head located at the distal end of the jacket, including a canalizing tip on the working head;

(c) a drive cable extending through the central passageway and having a driving portion operatively located adjacent the distal end, and a driven portion located opposite the driving portion;

(d) means for rotating the cable at the driven end; and

(e) means for releasably coupling the driving end of the cable to the working head to rotate the tip wherein the cable may be uncoupled from the working head and removed from the jacket.

2. The catheter of claim 1 further comprising means for releasably coupling the proximal end of the jacket to the drive means.

3. The catheter of claim 1 wherein the working means is the cutting tip.

4. The catheter of claim 3 wherein the cutting tip includes a central guideway.

5. The catheter of claim 4 wherein the central guideway allows a guide wire or other probe to pass through the cutting tip.

6. The catheter of claim 1 wherein the drive cable comprises a flexible wire extending through the central passageway and having a driving portion operatively located adjacent the distal end, and a driven portion operatively located adjacent the proximal end.

7. The catheter of claim 1 wherein the drive cable is rotated at the driven end by a drive means.

8. An intravascular catheter comprising;

(a) an elongated flexible jacket having opposed proximal and distal ends and a central passageway extending between the ends;

(b) a working head located at the distal end of the jacket, including bearing means for supporting a rotatable canalizing tip on the working head, the tip including a central guideway and a drive shaft; and

(c) a drive cable extending through the central passageway with a driving portion operatively located adjacent the distal end, and a driven portion located opposite the driving portion;

(d) means for rotating the cable at the driven end;

(e) means for infusing fluid through the central passageway;

(f) means for releasably coupling the driving end of the cable to the working head to rotate the tip whereby the cable may be uncoupled from the working head and removed from the jacket and a guide wire inserted through the central passageway without removing the catheter from the lumen of a vessel.

9. The catheter of claim 8 wherein a proximal end of the driving portion is attached to the distal end of the drive cable.

10. The catheter of claim 8 wherein the removable drive cable is made of small diameter flexible cable having a proximal and a distal end, the distal end being attached to the driving portion and the proximal end of the cable being attached to a drive means, the drive cable is being further surrounded by a spirally wound bearing.

11. The catheter of claim 10 wherein the spiral bearing is a helical wire coil surrounding the drive cable and preventing it from contacting the catheter tube when the catheter tube is bent, the spiral bearing being removable from the catheter tube along with the drive cable as a single assembly.

12. The catheter of claim 8 wherein the proximal portion of the cable is coupled to the drive means.

13. The catheter of claim 9 wherein the driving portion is a torque-transmitting member.

14. The catheter of claim 8 wherein the central guideway in the tip and the driving portion are matable in shape.

15. The catheter of claim 14 wherein the driving portion is pushed forward into the central guideway, engaging and transmitting rotational torque to the tip.

16. The catheter of claim 14 wherein the drive portion is axially removable from the central guideway, disengaging the drive portion and the tip.

17. The catheter of claim 8 further comprising a luer-lock mechanism releasably coupling separable portions of the jacket to one another.

18. The catheter of claim 17 wherein the luer-lock mechanism comprises mating male and female connectors.

19. The catheter of claim 18 wherein the female connector is attached to proximal portion of the jacket and the male connector is attached to a distal portion of the jacket.

20. The catheter of claim 19 wherein the male and female connectors are readily engageable and disengagable, with one another, forming a quick-disconnect type joint between the proximal and distal ends of the jacket.

21. The catheter of claim 20 wherein the luer-lock mechanism provides an opening to remove the drive cable and insert a guide wire through the jacket central passageway without removing the catheter from the lumen of the vessel.

22. The catheter of claim 17 where in the luer-lock mechanism has a port for infusing fluid into the central passageway of the jacket.

23. The catheter of claim 8 wherein the rotatable tip is supported in a bearing which rigidly fixes the tip to the working head, while allowing the cutting tip to rotate within the bearing.

24. The catheter of claim 23 wherein the tip rotates at speeds up to 100,000 RPM.

25. An intravascular catheter comprising:

(a) an elongated flexible jacket composed of a pair of separable segments joined together at a point intermediate a pair of opposed proximal and distal ends of the jacket, including a central passageway extending between the ends;

(b) a working head located at the distal end of the jacket with a canalizing tip having a drive shaft, including bearing means for rotatably supporting the tip on the working head and a keyed guideway which extends through the drive shaft and communicates with the central passageway;

(c) means located at the proximal end of the jacket for rotating the tip at relatively high-speeds;

(d) means for releasably connecting the segments of the jacket together; and

(e) a removable drive assembly having a driving portion which releasably mates with the key way, a driven portion which is coupled to the drive means and a flexible drive cable extending between the driving and driven portions, allowing a guide wire to be inserted through the central passageway without removing the jacket from the vessel.

26. The catheter of claim 25, wherein the keyed guideway is torque-transmitting.

27. The catheter of claim 26, wherein the rotatable tip has flat sides forming a scraping edge for removing material from the wall of the lumen.

28. The catheter of claim 27, wherein driving the portion of the cable has an irregular polygonal shape with a rounded nose for ease of insertion into the key guideway and navigation through the catheter passageway.