One-piece syringe

• US 5,135,507 A
• Filed: 05/10/1990
• Issued: 08/04/1992
• Est. Priority Date: 05/10/1990
• Status: Expired due to Fees

• Current Assignee: Habley Medical Technology Corporation
• Original Assignee: Habley Medical Technology Corporation
• Inventors: Foster, Clark B., Smedley, William H., Haber, Terry M.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Polutta, Mark O.
• Application Number:
  US07/521,704
• Time in Patent Office: 817 Days
• Field of Search: 604/110, 604/187, 604/218, 604/220, 604/223, 604/233, 604/181, 604/184, 128/919
• US Class Current: 604/187
• CPC Class Codes: A61M 2005/3114 Filling or refilling
• CPC Class Codes: A61M 2005/3284 Deformaton of needle by deflection or bending
• CPC Class Codes: A61M 2205/6054 Magnetic identification systems
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/178 Syringes
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003
• CPC Class Codes: A61M 5/3129 Syringe barrels A61M5/3205 and A61M5/50 take precedence
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/3205 Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles for sharps A61B50/362; disintegrating apparatus in general B02C, e.g. B02C19/0075, B23H9/001; disposal of medical waste in general B09B3/00; receptacles for refuse disposal in general B65F1/00
• CPC Class Codes: A61M 5/3216 Caps placed transversally onto the needle, e.g. pivotally attached to the needle base
• CPC Class Codes: A61M 5/50 having means for preventing re-use, or for indicating if defective, used, tampered with or unsterile retractable needles or needle protectors with means for preventing re-use A61M5/321

Abstract

A one-piece syringe (2) includes an elongate frame (4) having front and back parts (6, 8) coupled by a hinge (10). A hollow barrel (12) extends from the front part and away from an outer surface (22). A plunger (14) having gaskets (54, 56) at its outer end (32) extends from the back part away from the inner surface (50). The frame is folded over at the hinge and the outer end of the plunger is inserted into the bore of the barrel. The plunger has a bendable region (62) along its length which permits the plunger to move properly along the bore during use. Withdrawal of the outer end of the plunger from the bore is prevented by the engagement of wedge shaped teeth (64) extending laterally from the plunger which engage and score the bore wall (70). After use, the barrel and plunger are pivoted to a disposal position generally parallel to the front part of the frame. This causes the frangible connection (26) between the plunger and the frame to break further preventing the reuse of the syringe. The frame is then pivoted back upon itself and latched together (92, 94) to capture the needle (36), barrel and plunger between the front and back parts for safe disposal. The frame can include slide type fasteners (128-134) to permit the syringes to be temporarily held together as a bandolier (126). A self-dispensing, lockable package (138) of syringes can be used to dispense the syringes one at a time.

Claims

1. A syringe structure or the like comprising:

a frame having an outer surface and an inner surface, a front part, a back part and a hinge part coupling the front and back parts;

a barrel extending away from the outer surface of the front part, the barrel having a distal end, a proximal end and a bore wall defining bore between the distal and proximal ends, the barrel defining a bore opening at the proximal end and an ejection opening at the distal end;

a plunger extending away from the inner surface of the back part, the plunger including a gasket at an outer end sized for mating engagement within said bore, said plunger being bendable along its length to permit the outer end to enter into and move along the bore when the frame is folded over at the hinge part with the inner surface portions of the front and back parts being opposed; and

the frame, barrel and plunger being a one-piece, molded structure;

whereby forcing the opposed inner surface portions towards one another drives the plunger down the bore of the barrel towards the distal end to force a fluid, contained within the bore between the gasket and the ejection opening, through the ejection opening.

2. The structure of claim 1 wherein the barrel includes an integrally molded hollow needle having a passageway therealong communicating with the ejection opening.

3. The structure of claim 1 further comprising a separately manufactured hollow needle mounted to the barrel coaxial with the bore and in fluid communication with the ejection opening.

4. The structure of claim 1 wherein the plunger is pivotally attached to the back part of the frame.

5. The structure of claim 1 wherein the plunger includes external ribs at the inner end thereof.

6. The structure of claim 1 wherein the external ribs have a leading cam surface to help guide the plunger ribs into the bore opening.

7. The structure of claim 1 wherein the plunger includes a necked down central region so that the plunger can bend at the necked down central region.

8. The structure of claim 1 wherein the plunger includes a laterally extending tooth having an inwardly and forwardly tapered leading edge with a tip positioned to scoringly engage the bore wall as the plunger moves toward the distal end, the tooth having a trailing surface configured to substantially prevent effective removal of the plunger from the bore by digging into the bore wall upon attempted removal of the plunger from the bore.

9. The structure of claim 8 wherein the barrel has a reduced thickness region opposite the tooth.

10. The structure of claim 1 further comprising means for preventing effective removal of the plunger from the bore.

11. The structure of claim 10 wherein the removal preventing means include a reduced thickness region of said bore wall and wedge-shaped means for engaging the reduced thickness region.

12. The structure of claim 1 wherein the plunger includes first and second of said gaskets, the first gasket being towards the outer end and the second gasket being between the first gasket and the inner end.

13. The structure of claim 12 wherein the bore wall defines a bore having an entrance bore at the bore opening and a main bore, the entrance bore being of a larger diameter than the main bore.

14. The structure of claim 13 wherein the second gasket is sized to matingly engage the entrance bore and the first gasket is sized to matingly engage the main bore but to be undersized with respect to the entrance bore, the axial dimension of the entrance bore being sized so that both the first and second gaskets can be positioned within the entrance bore whereby compression set of the first gasket can be prevented.

15. The structure of claim 12 wherein the first gasket includes a pair of first gaskets.

16. The structure of claim 1 including means for introducing a liquid into the bore.

17. The structure of claim 16 wherein the liquid introducing means includes a plunger bore formed through the plunger and a check valve positioned along the plunger bore.

18. The structure of claim 1 wherein the barrel is pivotally attached to the front part, and wherein the plunger is frangibly attached to the back part of the frame by a frangible connection so that when the plunger is fully driven into the bore, the barrel can be pivoted relative to the frame, causing the frangible connection to break, until the barrel is generally parallel to the front part of the frame.

19. The structure of claim 18 further comprising a catch structure on the front and back parts of the frame to secure the front and back parts together into a discard orientation after the barrel has been pivoted to be generally parallel to the front part of the frame and the frame has been folded about the hinge part until the outer surface portions of the front and back parts are adjacent thereby capturing the barrel and plunger between the front and back parts.

20. The structure of claim 19 further comprising a hollow needle mounted to the barrel coaxial with and in fluid communication with the ejection opening.

21. The structure of claim 20 wherein the hollow needle and barrel are sized and positioned so the hollow needle is captured between the adjacent outer surface portions of the front and back parts when the front and back parts are in the discard orientation.

22. The structure of claim 21 further comprising means for deforming the hollow needle when the front and back parts are in the discard orientation.

23. The structure of claim 21 wherein the front and back parts include interlocking members positioned to engage and deform the hollow needle when the front and back parts are in the discard orientation.

24. The structure of claim 1 further comprising:

a hollow needle at the distal end of the barrel and in fluid communication with the ejection opening; and

a sheath removably covering the hollow needle.

25. The structure of claim 24 wherein the frame includes means for securing the sheath to the frame once the sheath is removed from the hollow needle.

26. The structure of claim 24 wherein the sheath is integrally formed with the frame and attached to the frame by a frangible connection so to be removable from the frame and placed over the hollow needle.

27. The structure of claim 1 further comprising:

a sheath integrally formed with a frame and attached to the frame by a frangible connection;

a separate hollow needle at least partially enclosed within and carried by the sheath to create a needle/sheath combination;

means for mounting the needle/sheath combination to the distal end of the barrel, the sheath being separable from the needle/sheath combination when an injection is to be made.

28. The structure of claim 1 wherein the frame includes means for securing a plurality of said frames together to form a bandolier of said syringe structures.

29. The structure of claim 28 wherein said securing means includes fastener means, formed on said back parts of said frames, for slidingly securing said frames together.

30. The structure of claim 28 further comprising package means for holding said bandolier of said syringe structures and permitting one or more syringe structures to be removed from said package means and separated from any adjacent syringe structures.

31. The structure of claim 1 further comprising package means for containing a plurality of said syringe structures.

32. The structure of claim 31 wherein the package means includes means for dispensing said syringe structures from the package means one at a time.

33. The structure of claim 32 wherein the dispensing means is a locking dispensing means to help prevent unauthorized dispensing of said syringe structures from said package means.

34. The structure of claim 19 further comprising package means for containing a plurality of said syringe structures.

35. The structure of claim 34 wherein the package means includes a disposal cavity sized and configured to accept a plurality of said syringe structures in said discard orientation.

36. The structure of claim 1 wherein the frame includes indicia providing information as to the contents of the syringe structure.

37. The structure of claim 36 wherein the indicia are visual indicia.

38. The structure of claim 36 wherein the indicia include patient information.

39. The structure of claim 36 wherein the indicia include bar coded indicia.