Tilt actuated switch

• US 5,136,127 A
• Filed: 09/16/1991
• Issued: 08/04/1992
• Est. Priority Date: 09/16/1991
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Blair, Carl D.
• Primary Examiner(s): Broome, Harold
• Application Number:
  US07/759,265
• Time in Patent Office: 323 Days
• Field of Search: 200/61.52, 200/61.45 R, 200/DIG. 29
• US Class Current: 200/61.52
• CPC Class Codes: H01H 35/02 Switches operated by change of position, inclination or orientation of the switch itself in relation to gravitational field tilting mercury container H01H29/20; change of position due to change of liquid level H01H35/18

Abstract

A tilt switch is provided which incorporates first and second conductive end caps that are disposed apart by a predetermined amount to define a gap between the inwardly directed end faces of the end caps. A nonconducting member is used to provide the appropriate spacing of the first and second end caps and a conductive sphere is disposed between end caps in the region of the predefined gap. The sphere is supported by first and second support edges which are the result of the interface between cylindrical surfaces of the generally tubular end caps and the end faces of the end caps which are arranged to face each other. When the switch is generally horizontal, the sphere bridges the gap between the support edges and provides electrical continuity between the first and second end caps. When the switch is tilted, the sphere moves out of contact with one of the support edges and breaks the electrical communication between the end caps. The movement of the sphere from a first position to a second position is accomplished by the sphere pivoting about one of the support edges while remaining in continual contact with the support edge that is used as a pivot. During normal operation the sphere does not roll within the switch and therefore is not susceptible to many of the problems associated with tilt switches which utilize rolling spheres.

Claims

1. A tilt switch, comprising:

a first end cap, said first end cap being electrically conductive and having a first support edge;

a second end cap, said second end cap being electrically conductive and having a second support edge, said first and second end caps being associated together with said first and second support edges spaced apart to define a predetermined gap therebetween; and

a conductive sphere disposed between said first and second end caps, said conductive sphere being moveable, in response to a first change in attitude of said switch, between a first position and a second position, said first position being defined by said sphere being in electrical contact with both of said first and second support edges with said sphere being supported by said first and second edges and bridging said gap, said second position being defined by said sphere being in electrical noncontact with said second edge, said sphere being pivotable about said first edge between said first and second positions.

2. The switch of claim 1, wherein:

said first end cap further comprises a first support point, said first support point being positioned to cooperate with said first support edge to support said sphere in said second position.

3. The switch of claim 2, further comprising:

an electrically nonconductive member connected between said first and second end caps.

4. The switch of claim 3, wherein:

said electrically nonconductive member is a tube, said sphere being disposed within said tube, said first and second support edges being disposed within said tube.

5. The switch of claim 4, wherein:

said first end cap is generally tubular and said first support edge is a portion of an inner diametrical surface of said generally tubular first end cap.

6. The switch of claim 5, wherein:

said first and second end caps are connected in electrically serial association with a source of electrical energy and a source of illumination, wherein said sphere is movable to complete an electrical circuit when in said first position and to break said electrical circuit when in said second position.

7. The switch of claim 6, wherein:

said tube is plastic.

8. The switch of claim 6, wherein:

said tube is ceramic.

9. The switch of claim 6, wherein:

said tube is filled with a nonconductive liquid.

10. The switch of claim 2, wherein:

said second end cap further comprises a second support point, said second support point being positioned to cooperate with said second support edge to support said sphere in a third position, said third position being defined by said sphere being in electrical noncontact with said first support edge of said first end cap, said sphere being movable into said third position in response to a second change in attitude of said switch.

11. A tilt switch, comprising:

a first end cap, said first end cap being electrically conductive;

a second end cap, said second end cap being electrically conductive;

a tube, said tube being disposed between and attached to said first and second end caps, said tube being electrically nonconductive, an inward portion of said first end cap and an inward portion of said second end cap extending toward each other within said tube and spaced apart by a predefined gap; and

a generally spherical conductor disposed within said tube, said spherical conductor being movable between first and second positions in response to movement of said switch, said first position being in conductive bridging association with said inward portions of said first and second end caps across said predefined gap, said second position being in noncontact relation with one of said first and second end caps, said spherical conductor being pivotable about one of said inward portions of said first and second end caps between said first and second positions.

12. The switch of claim 11, wherein:

said first end cap is generally tubular and said first portion of said first end cap is a part of an inner surface of said generally tubular first end cap.

13. The switch of claim 12, wherein:

said first end cap further comprises a support point which supports said sphere in cooperation with said inward portion of said first end cap when said sphere is in said second position.

14. The switch of claim 13, wherein:

said first and second end caps are connected in electrical series relation with a source of electrical power and a lamp.

15. A tilt switch, comprising:

a first conductive end piece;

a second conductive end piece, said first conductive end piece being generally tubular and having a portion of a first inner cylindrical surface extending toward said second conductive end piece, said second conductive end piece being generally tubular and having a portion of a second inner cylindrical surface extending toward said first conductive end piece;

a hollow central member disposed between said first and second end pieces, said first and second end pieces being disposed in electrical nonconductive association with each other; and

a conductive element disposed within said hollow central member, said conductive element being pivotable in response to movement of said switch between a first position in bridging association between said first and second conductive end pieces and a second position in nonconducting association with at least one of said first and second conductive end pieces.

16. The tilt switch of claim 15, wherein:

said hollow central member is a nonconductive tube.

17. The tilt switch of claim 15, wherein:

said conductive element is a spherical metal ball.

18. The tilt switch of claim 15, wherein:

a preselected one of said first and second conductive end pieces is connected in electrical communication with a source of electrical energy and the other one of said first and second conductive end pieces is connected to an electrically energizable light source.

19. The switch of claim 15, wherein:

said first conductive end cap comprises a support point which supports said conductive element in cooperation with said portion of said first inner cylindrical surface when said conductive element is disposed in said second position.