Liquid level gage system

• US 5,136,883 A
• Filed: 08/24/1990
• Issued: 08/11/1992
• Est. Priority Date: 08/24/1990
• Status: Expired due to Term

• Current Assignee: Louis J. Jannotta
• Original Assignee: Louis J. Jannotta
• Inventors: Jannotta, Louis J.
• Primary Examiner(s): YASICH, DANIEL
• Application Number:
  US07/572,661
• Time in Patent Office: 718 Days
• Field of Search: 73/321, 73/296, 73/309, 73/DIG. 5, 73/293, 33/708, 33/713, 33/719, 33/720, 33/714, 33/715, 33/716, 250/357.1
• US Class Current: 73/309
• CPC Class Codes: G01F 23/0023 with a probe suspended by a wire or thread with floats G01F23/40
• CPC Class Codes: Y10S 73/05 Liquid levels with magnetic transmission

Abstract

A liquid level gage system is disclosed. This system includes a displacer secured to a cable and movable in response to winding or unwinding said cable around or from around a rotatable drum. The rotatable drum is coupled to a driven shaft, and a drive assembly is provided to drive the driven shaft. An indicator subsystem is included which provides an indication of a change in the apparent weight of the displacer as the displacer is moved across a liquid level. A strain gage is a key component of the indicator subsystem. In one embodiment, an assembly is provided for powering the indicator subsystem and transferring data from the indicator subsystem which involves two pair of coils. In another embodiment, the gage system can be effectively remotely programmed using light signals.

Claims

1. A liquid level gage system comprising:

a cable;

a rotatable drum;

a displacer secured to said cable and moveable in response to winding or unwinding said cable around or from around said rotatable drum;

a driven shaft coupled to said rotatable drum;

a drive assembly operatively coupled to said driven shaft to drive said driven shaft;

an indicator assembly operatively coupled to said driven shaft to provide an indication of a change in the apparent weight of said displacer as said displacer is moved across a liquid level, said indicator assembly including an elongated member secured to said driven shaft and a strain gage secured to said elongated member away from said driven shaft; and

a movement restrictor component located to contact said elongated member to provide the operative coupling between said drive assembly and said driven shaft, and together with said driven shaft acting to place a strain on said elongated member, said strain being sensed by said strain gage and being variable in response to variations in the apparent weight of said displacer, said strain gage providing a signal which is indicative of the amount of strain on said elongated member.

2. The liquid level gage system of claim 1 wherein said drive assembly further includes a strain limiting component located to limit the amount of strain imposed on said elongated member.

3. The liquid gage system of claim 2 wherein said strain limiting component is located on a driven gear. of said drive assembly.

4. The liquid level gage system of claim 1 wherein said drive assembly includes a driven gear on which is located said movement restrictor. component.

5. The liquid level gage system of claim 4 wherein said drive assembly further includes a strain limiting component located to limit the amount of strain imposed on said elongated member, said strain limiting component being located on said driven gear.

6. The liquid level gage system of claim 1 wherein said rotatable drum is magnetically coupled to said driven shaft, and said drive assembly includes a bi-directional servo motor having a motor shaft, a driven gear operatively coupled to said driven shaft and a worm gear coupled to both said motor shaft and said driven gear.

7. The liquid level gage system of claim 6 which further comprises position means acting to sense the number of full revolutions said motor shaft has gone through at a given time and to sense the amount of a fractional revolution said motor shaft has gone through at a given time.

8. The liquid level gage system of claim 1 wherein said strain gage is included in a bridge circuit which produces a signal indicative of the apparent weight of said displacer.

9. The liquid level gage system of claim 1 which further comprises a first power coil and a second power coil which is rotatable relative to said first power coil and is in direct electrical communication with said indicator assembly, said first power coil is in electrical communication with a source of electrical power and is located relative to said second power coil so as to provide electrical power to said second power coil for operation of said indicator assembly;

and a first data coil and a second data coil which is rotatable relative to said first data coil and is in electrical communication with said indicator assembly and receives said signal indicative of the amount of strain on said elongated member, said first data coil being located relative to said second data coil so as to receive a signal from said second data coil which varies in response to changes in the apparent weight of said displacer.

10. The liquid level gage system of claim 9 wherein said second power coil and said second data coil are rotatable with said driven shaft.

11. The liquid level gage system of claim 9 wherein said indicator assembly includes a first processor board which is rotatable with said driven shaft and provides said signal from said indicator assembly to said second data coil, and said liquid level gage system further comprises a second processor board which is stationary relative to said driven shaft and is in electrical communication with said first power coil and said first data coil, said second processor board adapted to receive a signal from said first data coil which varies in response to changes in the apparent weight of said displacer.

12. The liquid level gage system of claim 11 wherein said second processor board includes computation means acting to process said signal from said first data coil into a processed signal representing the apparent weight of said displacer.

13. In a liquid level gage system for determining at least one liquid level in a vessel and including a processor board to receive input information, process data and communicate information, the improvement comprising a light signal detector operatively coupled to said processor board to receive light signals indicative of input information to be received by said processor board and to facilitate receipt of said input information by said processor board;

and a remote, manually operable light signal transmitter to transmit said light signals to said light signal detector.

14. The liquid level gage system of claim 13 wherein said light signal detector is included in a protective housing adapted to allow said light signals to be received by said light signal detector from said remote, manually operable light signal transmitter which is located outside said protective housing.

15. The liquid level gage system of claim 13 wherein said light signals are infra-red light signals.

16. The liquid level gage system of claim 13 which further comprises a display assembly operatively coupled to said processor board to provide a visual display of the input information received by said processor board through said light signal detector.

17. The liquid level gage system of claim 13 wherein said light signals transmitted by said remote, manually operable light signal transmitter are indicative of at least one of the following:

gage displacer weight;

gas specific gravity;

liquid specific gravity; and

temperature.

18. In a liquid level gage system including a displacer secured to a cable and moveable in response to winding or unwinding said cable around or from around a rotatable drum, said rotatable drum being coupled to a driven shaft, a drive assembly operatively coupled to said driven shaft to drive said driven shaft, and an indicator assembly operatively coupled to said driven shaft to provide a signal which varies in response to changes in the apparent weight of said displacer as said displacer is moved across a liquid level, the improvement which comprises:

a first power coil and a second power coil which is rotatable relative to said first power coil and is in electrical communication with said indicator assembly, said first power coil being in electrical communication with a source of electrical power and being located in a transformer-like relationship with said second power coil so as to provide electrical power from said source of electrical power to said second power coil for operation of said indicator assembly; and

a first data coil and a second data coil which is rotatable relative to said first data coil, said second data coil being in electrical communication with said indicator assembly and receiving said signal from said indicator assembly which varies in response to changes in the apparent weight of said displacer, said first data coil being located in a transformer-like relationship with said second data coil so as to receive a signal from said second data coil which varies in response to changes in the apparent weight of said displacer.

19. The liquid level gage system of claim 18 wherein said second power coil and said second data coil are rotatable with said driven shaft.

20. The liquid level gage system of claim 18 wherein said indicator assembly includes a first processor board which is rotatable with said driven shaft and provides said signal from said indicator assembly to said second data coil, and said liquid level gage system further comprises a second processor board which is stationary relative to said driven shaft and is in electrical communication with said first power coil and said first data coil, said second processor board being adapted to receive a signal from said first data coil which varies in response to changes in the apparent weight of said displacer.

21. The liquid level gage system of claim 20 wherein said second processor board includes computation means acting to process said signal from said first data coil into a processed signal representing the apparent weight of said displacer.

22. The liquid level gage system of claim 20 which further comprises a light signal detector operatively coupled to said second processor board to receive light signals indicative of information to be inputed into said second processor board and to facilitate receipt of said information by said second processor board;

and a remote light signal transmitter to transmit said light signals to said light signal detector.

23. The liquid level gage system of claim 22 wherein said light signal detector is included in a protective housing adapted to allow said light signals to be received by said light signal detector from said remote light signal transmitter which is located outside said protective housing.

24. The liquid level gage system of claim 22 wherein said light signals are infra-red light signals.

25. The liquid level gage system of claim 22 which further comprises a display operatively coupled to said second processor board to provide a visual display of the information received by said second processor board through said light signal detector.

26. A liquid level gage system comprising:

a cable;

a rotatable drum;

a displacer secured to said cable and moveable in response to winding or unwinding said cable around or from around said rotatable drum;

a driven shaft coupled to said rotatable drum;

a drive assembly operatively coupled to said driven shaft to drive said driven shaft;

an indicator assembly operatively coupled to said driven shaft to provide an indication of a change in the apparent weight of said displacer as said displacer is moved across a liquid level, said indicator assembly including an elongated member secured to said driven shaft, a strain gage secured to said elongated member away from said driven shaft, and a substantially opposing strain gage secured to said elongated member away from said driven shaft, said strain gage being under tension, and said substantially opposing strain gage being under compression, said elongated member having a strain thereon, said strain being sensed by both said strain gage and said substantially opposing strain gage and being variable in response to variations in the apparent weight of said displacer, each of said strain gage and said substantially opposing strain gage providing a signal which is indicative of the amount of strain on said elongated member.