Joint structure composed of flexible tubing and a handling apparatus comprising such a joint structures

• US 5,137,013 A
• Filed: 06/26/1991
• Issued: 08/11/1992
• Est. Priority Date: 06/29/1990
• Status: Expired due to Term

• Current Assignee: Olympus Optical Company Ltd. (Olympus Corporation)
• Original Assignee: Olympus Optical Company Ltd. (Olympus Corporation)
• Inventors: Chiba, Toshihiko, Okuzumi, Michihiko, Kaziwara, Tsuneo
• Primary Examiner(s): Bahr, Robert
• Assistant Examiner(s): Doyle, J.
• Application Number:
  US07/721,111
• Time in Patent Office: 412 Days
• Field of Search: 128/4-6, 128/772, 128/657, 604/282, 604/283, 267/179, 267/289, 267/73, 29/173, 403/229
• US Class Current: 606/205
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: F16F 1/04 Wound springs making springs by coiling wire B21F3/00

Abstract

The joint structure of the present invention includes a flexible tube constructed of a coil-wound metal wire element and of another member. This other member includes 1) a main joint joining the end of the outer peripheral surface of the flexible tube to the end of the other member by laser welding either part or all of the main joint; and 2) spot welds joining together adjacent turns of the coil in the vicinity of the main joint by irradiating a laser beam onto a plurality of separate spots extending over the adjacent turns. A handling device for use in endoscopes having such a structure and a similar structure, in which the other member is also a flexible tube either softer or harder than the above flexible tube, is also discussed. Adjacent turns of the coil in the vicinity of each of the welded joints are laser spot-welded at a number of spots, thereby strengthening the thermally affected regions during the laser welding of the joints and increasing the rigidity of the region. This compensates for the lowering of the elastic limit in the vicinity of the welded joints, thereby preventing plastic deformation or buckling in the flexible tubes in the thermally affected regions under a strong bending force.

Claims

1. A joint structure consisting of flexible tubing and another member;

the flexible tubing is constructed of a metal wire element wound in to a coil;

the joint structure comprises;

     1) a welded joint joining the end of the outer peripheral surface of the flexible tubing to the end of the other member by welding all or part of the joint; and

     2) spot welds joining together adjoining turns of the coil in the vicinity of the welded joint by irradiating a laser beam onto a number of separate spots extending over the adjoining turns.

2. A joint structure consisting of flexible tubing and another member, in accordance with claim 1, wherein one of the adjoining turns is the end of the outer peripheral surface of the flexible tubing.

3. A joint structure consisting of flexible tubing and another member, in accordance with claim 1, wherein the other member is a circular ring.

4. A joint structure consisting of flexible tubing and another member, in accordance with claim 1, wherein the other member is a second flexible tube constructed of a metal wire element wound into a coil.

5. A joint structure consisting of flexible tubing and another member, in accordance with claim 4, wherein the flexibility of the second flexible tube is higher than that of the first flexible tube.

6. A joint structure consisting of flexible tubing and another member, in accordance with claim 5, wherein the joint structure comprises spot welds joining adjacent turns of the coil of the second flexible tubing in the vicinity of the welded joint by irradiating a laser beam onto a plurality of separate spots extending over the adjoining turns.

7. A joint structure consisting of flexible tubing and another member, in accordance with claim 1, wherein the spot welds form a locus of continuous laser-beam weld spots.

8. A handling device for use in endoscopes, comprising one soft flexible tube and one hard flexible tube, each constructed of a metal wire element wound into a coil, the outer peripheral-surface ends of the flexible tubes being connected together by laser welding, adjoining turns of the coil of at least the soft flexible tube being joined together by means of laser spot welding at a number of spots, the adjacent turns including the turn at the joined ends.

9. A handling device for use in endoscopes, in accordance with claim 8, wherein the welded spots are separated.

10. A handling device for use in endoscopes, in accordance with claim 8, wherein the spots are continuous and overlap with one another.

11. A handling device for use in endoscopes, in accordance with claim 8, wherein the metal wire elements composing the flexible tubes are circular in section and the flexible tubes have equal outside diameters.

12. A handling device for use in endoscopes, in accordance with claim 8, wherein the metal wire elements composing the flexible tubes are circular in section and the flexible tubings have equal inside diameters.

13. A handling device for use in endoscopes, in accordance with claim 8, wherein the soft flexible tube is smaller in outside diameter and larger in inside diameter than the hard flexible tube.

14. A handling device for use in endoscopes in accordance with claim 8, wherein the hard flexible tube comprises a number of turns in a coil.

15. A handling device for use in endoscopes, comprising a flexible tube constructed of a metal wire element wound into a coil and a leading metal member, the outer peripheral-surface end of the flexible tubing and the leading metal member being joined together by laser welding, adjoining turns of the coil of the flexible tubing being joined together by means of laser spot welding at a number of spots, the adjoining turns including the turn at the connected surface end of the flexible tubing

16. A handling device for use in endoscopes, in accordance with claim 15, wherein the welded spots are separated.

17. A handling devices for use in an endoscopes, in accordance with claim 15, wherein the welded spots are continuous and overlap with one another.

18. A handling device for use in an endoscopes in accordance with claim 15, wherein the weld spots are on a plane perpendicular to the axis of the flexible tubing.

19. A handling device for use in endoscopes, in accordance with claim 15, wherein the weld spots are placed along the contact line between adjoining turns.