Heating system for an operating table

• US 5,138,138 A
• Filed: 07/26/1990
• Issued: 08/11/1992
• Est. Priority Date: 02/03/1988
• Status: Expired due to Fees

• Current Assignee: HORN GmbH + Company KG Fabrik Fur Metallsilicon- und Teflonverarbeitung, Stihler Electronic Medizintechnische Gerate Produktions- und Vertriebs-GmbH
• Original Assignee: Stihler Electronic Medizintechnische Gerate Prod und Vertriebs-GmbH
• Inventors: Stihler, Hans-Peter, Theilacker, Wolfgang, Burkert, Josef, Stihler, Axel
• Primary Examiner(s): Evans, Geoffrey S.
• Assistant Examiner(s): TO, TUAN
• Application Number:
  US07/548,927
• Time in Patent Office: 747 Days
• Field of Search: 219/217, 219/218, 219/528, 219/529, 219/549, 219/211, 219/212, 219/527, 219/546, 128/600, 128/376, 5/421, 269/322
• US Class Current: 219/528
• CPC Class Codes: A61B 2017/00902 transparent or translucent
• CPC Class Codes: A61B 6/045 with heating or cooling means
• CPC Class Codes: A61B 6/4423 related to hygiene or sterilisation
• CPC Class Codes: A61G 13/10 Parts, details or accessories surgical drape sheets A61B46/00
• CPC Class Codes: A61G 2203/46 for temperature
• CPC Class Codes: A61G 2210/50 for radiography
• CPC Class Codes: A61G 2210/90 for heating
• CPC Class Codes: H05B 2203/004 using zigzag layout
• CPC Class Codes: H05B 2203/005 using multiple resistive elements or resistive zones isolated from each other
• CPC Class Codes: H05B 2203/014 Heaters using resistive wires or cables not provided for in H05B3/54
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2203/033 Heater including particular mechanical reinforcing means
• CPC Class Codes: H05B 3/342 heaters used in textiles

Abstract

The heating system for an operating table comprises a multi-layer heating pad (2) having at least one heating segment (12a, 12b, 12c, 12d) which is adapted for being electrically heated and which is pervious to X-rays. A control and regulating unit (3) serving to control or regulate the heating current necessary for achieving an adjustable temperature of the heating pad (2) is connected to the heating pad (2). The heating pad (2) is equiped with a heating conductor (16) comprising a resistor (18) having a specific electric resistance and being wound in helical form about a carrier (17) made from an electrically non-conductive material which, regarding its mechanical properties, is rubber-elastic in the temperature range of between T=10° celsius to T=200° celsius. The different layers of the heating pad (2) are intimately bonded to form a composite material.

Claims

1. A heating system for an operating table comprising a multi-layer heating pad (2) comprising at least one heating segment (12a, 12b, 12c, 12d), each segment being adapted for being electrically heated, said heating pad being pervious to X-rays and having means for connection to control and regulating unit means (3) for controlling and/or regulating electrical heating current necessary for achieving an adjustable temperature, said heating pad (2) having a heating conductor (16) comprising a resistor (18) having a specific electrical resistance and means defining a helical pattern of winding of the resistor about a carrier (17) made from an electrically non-conductive material, for enabling said heating conductor to stretch in an axial direction, said non-conductive material having rubber-elastic mechanical properties in the temperature range of between 10°

celsius and 200°

celsius, said heating pad (2) being formed from different layers, each layer intimately bonded to form a composite material, said heating conductor (16) being embedded in a first layer (13) and having a thickness not more than 10% to 20% greater than an outer diameter of the heating conductor (16), said first (13) layer being surrounded by a second layer (14) of silicone rubber, said first and second layers (13,

     14) having largely identical material properties, and fabric layer means (15) disposed between the first and second layers (13,

     14) and forming a composite structure with the first and second layers, for limiting elastic expansion of the first and second layers, the total thickness of the said heating pad (2) being about 5 mm in the area of the heating segments and about 8 mm in a marginal area.

2. A heating system for an operating table comprising a multi-layer heating pad (2) comprising at least one heating segment (12a, 12b, 12c, 12d) each segment being adapted for being electrically heated, said heating pad being pervious to X-rays and having means for connection to control and regulating unit means (3) for controlling and/or regulating electrical heating current necessary for achieving an adjustable temperature, said heating pad (2) having a heating conductor (16), disposed along a neutral center plane of the heating pad, comprising an aluminum wire of circular cross-section having a specific electrical resistance and means defining a helical pattern of winding of the aluminum wire about a carrier (17) for enabling said heating conductor to stretch in an axial direction, said carrier being made from an electrically non-conductive silicone rubber material, said non-conductive silicone rubber material having rubber-elastic mechanical properties in the temperature range of between 10°

celsius and 200°

, celsius said heating pad (2) being formed from different layers, each layer intimately bonded to form a composite material, said heating conductor (16) being embedded in a first layer (13) and having a thickness not more than 10% to 20% greater than an outer diameter of the heating conductor (16), said first (13) layer being surrounded by a second layer (14) of silicone rubber, said first and second layers (13,

     14) having largely identical material properties, and fabric layer means (15) disposed between the first and second layers (13,

     14) and forming a composite structure with the first and second layers, for limiting expansion of the first and second layers, the total thickness of the said heating pad (2) being approx. 5 mm in the area of the heating segments and approx. 8 mm in a marginal area.

3. A heating system for an operating table comprising a multi-layer heating pad (2) comprising at least one heating segment (12a, 12b, 12c, 12d), each segment being adapted for being electrically heated, said heating pad being previous to X-rays and having means for connection to control and regulating unit means (3) for controlling and/or regulating electrical heating current necessary for achieving an adjustable temperature, said heating pad (2) having a heating conductor (16) disposed in a meander-like line pattern along a neutral center plane of the heating pad, comprising an aluminum wire of circular cross-section having a specific electrical resistance and means defining a helical pattern of winding of the aluminum wire about a carrier (17) for enabling said heating conductor to stretch in an axial direction, said carrier being made from an electrically non-conductive silicone rubber material, said non-conductive silicone rubber material having rubber elastic mechanical properties in the temperature range of between 10°

celsius and 200°

celsius, each layer intimately bonded to form a composite material, said heating conductor (16) being embedded in a first layer (13) and having a thickness not more than 10% to 20% greater than an outer diameter of the heating conductor (16), said first (13) layer being surrounded by a second layer (14) of silicone rubber, said first and second layers (13,

     14) having largely identical material properties, and fabric layer means (15) disposed between the said first and second layers (13,

     14) and forming a composite structure with the adjacent layers, for limiting elastic expansion of the first and second layers, the total thickness of the said heating pad (2) being about 5 mm in the area of the heating segments and about 8 mm in a marginal area, said first layer (13) being an electrically non-conductive silicone rubber layer having good thermal conductivity and having a rubber-elastic behavior similar to that of the carrier (17), said second layer being an electrically non-conductive silicone rubber layer reinforced in marginal areas and having a surface forming a composite structure with a third layer (25), said third layer including material means for eliminating electric charges, said heating system further comprising temperature sensors (19) including two semiconductor resistors with high negative temperature coefficients per heating segment (12a, 12b, 12c, 12d), arranged in the heating pad (2) between the meander-like lines of the heating conductor (16).

4. A heating system according to claim 3 wherein said temperature sensors (19) include connection wires previous to X-rays.

5. A heating system according to claim 3 wherein the aluminum wires of the heating conductors (16) of the heating segments (12a, 12b, 12c, 12d) are connected in parallel, the connection wires of the temperature sensors (19) are united in pairs, and the heating system further comprises electric conductor means connected to the third layer (25), for eliminating electrostatic charges.

6. A heating system according to claim 3 wherein the wires of the heating conductors are bunched and said heating system further comprises means, disposed at point of exit of the bunched wires from the said first layer (13), for preventing kinking of the bunched wires.

7. A heating system according to claim 6 wherein the bunched wires are surrounded outside the said first layer (13) by a flexible sheathing, temperature-resistant in the temperature range of 10°

celsius to 200°

celsius, and the bunched wires terminate in a plug (21) adapted for sealing by a cap (22).

8. A heating system according to claim 3 wherein marginal areas of a lower surface of the heating pad include closure tape means (32) for attaching heating segments thereto.

9. A heating system according to claim 8 wherein the control and/or regulating unit (3) means comprises a plurality of inputs for lines from the heating pad (2;

30) and segments (33 to

     36).

10. A heating system according to claim 3 wherein said heating pad includes means, defining a slot therein and extending from a narrow side of the heating pad, for enabling the attachment of diverse additional segments.

11. A heating system according to claim 3 further comprising insulating mat means (4) for covering the heating pad (2;

30) and/or the segments (33 to

     36).

12. A heating system according to claim 3 wherein the regulating and/or control unit means (3) includes a display (8) comprising first and second pre-selector switch means (46, 47) for controlling the temperature of the said heating pad (2;

30) and the segments (33 to

     36), and luminous field means (40 to

     45) for indicating the operative state, the operating condition and any faulty condition of the individual segments (12a, 12b, 12c, 12d).

13. A heating system for an operating table comprising a multi-layer heating pad comprising at least one heating segment having a heating conductor therein comprising a resistor wound on a non-conductive carrier and means, defining a helical path of winding of said resistor about said carrier, for enabling said heating conductor to stretch in an axial direction, said carrier being formed from a material having rubber-elastic mechanical properties for enabling, in combination with the helical wound resistor, the heating conductor to stretch in the axial direction, each heating segment comprising different layers, with each layer intimately bonded to form a composite material, said heating conductor being embedded in a first layer, said first layer being surrounded by a second layer of silicone rubber, said first and second layers having generally identical material properties and fabric layer means disposed between the first and second layers, for limiting elastic expansion of the first and second layers.

14. A heating system according to claim 13 wherein each heating segment comprises means, defining parallel placement of a plurality of conductors, for enabling the heating pad to be tightly rolled without damage to the plurality of conductors.