Direct sampling of engine emissions for instantaneous analysis

• US 5,138,163 A
• Filed: 09/09/1991
• Issued: 08/11/1992
• Est. Priority Date: 09/09/1991
• Status: Expired due to Term

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Butler, James W., Korniski, Thomas J., Colvin, Alex D.
• Primary Examiner(s): Hannaher, Constantine
• Assistant Examiner(s): Glick, Edward J.
• Application Number:
  US07/756,701
• Time in Patent Office: 337 Days
• Field of Search: 356/439, 73/1 G, 73/116, 73/117.2, 73/117.3, 250/338.5, 250/339, 250/340, 250/341, 250/343
• US Class Current: 250/339.08
• CPC Class Codes: G01N 1/2252 in a vehicle exhaust
• CPC Class Codes: G01N 1/24 Suction devices G01N1/22 - G01N1/2294 take precedence
• CPC Class Codes: G01N 1/38 Diluting, dispersing or mixing samples
• CPC Class Codes: G01N 2001/2264 with dilution
• CPC Class Codes: G01N 2021/3595 using FTIR
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 33/0011 Sample conditioning preparing specimens for investigation G01N1/28
• CPC Class Codes: G01N 33/0016 by regulating a physical variable, e.g. pressure or temperature

Abstract

A method and associated apparatus for on-line gas analysis of a multicomponent gas emission flow, comprising: continuously withdrawing and regulating the pressure of a first sample flow from the emission flow, continuously withdrawing a second sample flow from the first sample flow, the second flow sample being diluted with mass controlled amounts of diluent (N₂ or air) to lower the dew point of the gas sample to below room temperature; controlling the absolute pressure of the diluted sample to the range of 920-950 mbar; frequently periodically analyzing the diluted sample flow, controlled as to pressure, by fourier-transform infrared spectrometric techniques to render a concentration measurement for each desired gas species; and correcting each concentration measurement for dilution to derive an undiluted concentration measurement representative of the actual exhaust gas, said correction being accomplished by measuring the actual air/fuel ratio of the gas emission flow to provide a theoretical carbon concentration in the undiluted exhaust gas and thereafter ratioing the theoretical total carbon concentration to the measured carbon concentration in the sample to provide the needed correction factor.

Claims

1. A method of on-line gas analysis of a multicomponent gas emission flow comprising gas species, comprising:

(a) continuously withdrawing a first sample flow from said gas emission flow and regulating the first sample flow pressure;

(b) continuously withdrawing a second sample flow from said first sample flow, said second sample flow being diluted with mass controlled amounts of diluent to lower the dew point of the second sample flow to below room temperature;

(c) controlling the absolute pressure of said diluted second sample to the range of 920-950 mbar;

(d) frequently periodically analyzing the diluted second sample flow, controlled as to pressure, by fourier-transform infrared spectrometric techniques to render a concentration measure for one or more of said gas species and carbon in such species; and

(e) correcting said one or more concentration measures for dilution to derive an undiluted concentration measure, said correction being accomplished by measuring the actual air/fuel ratio used to provide the gas emission flow, such actual A/F measurement being used to provide a theoretical carbon concentration for each said undiluted concentration measure and thereafter ratioing said theoretical carbon concentration to said carbon concentration measure for said ne or more gas species to provide a correction factor.

2. The method as in claim 1, in which withdrawal of step (a) is carried out by use of a vacuum pump disposed downstream of the first sample flow and inlet to the second sample flow.

3. The method as in claim 2, in which said vacuum pump promotes a withdrawal pressure of 0.4-1.0 inch Hg pressure.

4. The method as in claim 1, in which said diluent of step (b) is dry nitrogen or air introduced at or about room temperature.

5. The method as in claim 1, in which the introduction of diluent in step (b) to the sample flow is regulated to a mass flow of about 30 L/min.

6. The method as in claim 1, in which in step (c) the absolute pressure is controlled by comparing a sensed pressure with a desired reference signal and then using the difference as an indicator to adjust flow to achieve the desired absolute pressure.

7. The method as in claim 6, in which said absolute pressure of said diluted second sample flow is controlled within the tolerance of ±

0.1%.

8. The method as in claim 1, in which said absolute pressure of said diluted second sample flow is regulated electronically.

9. The method as in claim 8, in which said electronic regulation is carried out by use of an electronic pressure sensor to measure the absolute pressure of the sample flow, a signal of said sensor being amplified and set equal and opposite to a reference pressure signal at the null, the difference of said pressure signals being used to drive a transistor and coil and thence a flow controller.

10. The method as in claim 1, in which the second sample flow is diluted to a ratio of about 10:

1.

11. The method as in claim 1, in which said gas emission flow is from internal combustion of a fossil fueled engine having an air/fuel controller, and in step (e) the air/fuel is measured by an analyzer having a lambda accuracy of 35 0.003.

12. The method as in claim 1, in which the pressure of said diluted sample is controlled to about 933 mbar.

13. An improved method for on-line gas analysis of a multicomponent gas emission flow, comprising:

(a) means for withdrawing by suction a sample flow from the emission flow emitted by an internal combustion engine, the sample flow being diluted with a mass controlled diluent to lower the dew point of the gas sample to below room temperature;

(b) means for controlling the pressure of the diluted sample flow to a level of about 933 mbar;

(c) FTIR spectrometric device for measuring the concentration for each desired gas species within said diluted sample flow; and

means for correcting the concentration measure to derive an undiluted concentration measure, such correction being accomplished by measuring the actual air/fuel ratio used to provide the gas emission flow, such actual A/F ratio being used to provide a theoretical carbon concentration for each undiluted concentration measure and thereafter ratioing said theoretical total carbon concentration to said carbon concentration measure for each gas species to provide a correction factor for such each gas species.

14. The apparatus as in claim 13, in which said means for withdrawing comprises a sampling tube, a source of pressurized diluent, and a mass flow controller for introducing the diluent to the sample tube.

15. The apparatus as in claim 14, comprising, further, a filter for extracting particulates from said gas flow prior to entering the FTIR device.

16. The apparatus as in claim 13, in which said means for controlling the pressure comprises an absolute pressure sensor, a valve responsive to the signal from said pressure sensor, and a flow controller responsive to said valve.

17. The apparatus as in claim 13, in which said means for correcting comprises an air/fuel analyzer for measuring the air/fuel ratio accurately, and a computer for comparing measurements of said FTIR spectrometric device with the air/fuel ratio measurement to achieve said correction factor.