Electrochromic device with color gradient and method of making the device

• US 5,138,481 A
• Filed: 07/23/1991
• Issued: 08/11/1992
• Est. Priority Date: 07/23/1991
• Status: Expired due to Fees

• Current Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Original Assignee: Ford Motor Company
• Inventors: Demiryont, Hulya
• Primary Examiner(s): Hille, Rolf
• Assistant Examiner(s): SAADAT, MAHSHID D
• Application Number:
  US07/734,385
• Time in Patent Office: 385 Days
• Field of Search: 359/269, 359/270, 359/272, 359/275
• US Class Current: 359/269
• CPC Class Codes: C23C 10/18 using liquids, e.g. salt baths, liquid suspensions
• CPC Class Codes: G02F 1/15 based on an electrochromic effect
• CPC Class Codes: G02F 1/1514 characterised by the electrochromic material, e.g. by the electrodeposited material
• CPC Class Codes: G02F 1/1524 Transition metal compounds

Abstract

A method of gradationally infusing a graded thickness permeable medium with a uniform concentration of a material is disclosed. A method of gradationally infusing a uniform thickness permeable medium with a gradational concentration of material is also disclosed. The method includes placing the material in a container, and inserting and removing the permeable medium in the container so that the permeable medium includes either a gradational or uniform concentration of the material therein dependent upon the thickness of the medium. The method disclosed also allows uniform thickness or graded thickness electrochromic materials to be gradationally infused with an ion source to provide a color gradient within an electrochromic device. An electrochromic device made according to this method is also disclosed.

Claims

1. A method of gradationally infusing a uniform thickness permeable medium with a material to obtain a gradational concentration of the material within the medium, when measured perpendicular to the direction of ion infusion, comprising:

placing the material in a container;

inserting the permeable medium into the material within the container; and

removing the permeable medium from the material, in a manner so as to inject a gradational concentration of the material into the permeable medium.

2. The method as defined in claim 1, further comprising the step of adjusting the rate of at least one of said step of inserting or said step of removing.

3. The method as defined in claim 1, wherein said step of inserting is faster than said step of removing.

4. The method as defined in claim 1, wherein said step of removing is faster than said step of removing.

5. The method as defined in claim 1, wherein the permeable medium is a metal oxide.

6. The method as defined in claim 1, wherein the material are ions of an electrolyte.

7. The method as defined in claim 1, wherein the material is a salt.

8. The method as defined in claim 1, wherein the material is a dye.

9. The method as defined in claim 1, wherein the material is a photochromic material.

10. A method for making an electrochromic device adapted to provide a color intensity gradient during operation of the electrochromic device which comprises a substrate and thereon:

a first electrode layer;

an electrochromic layer;

an ion conductive material;

a counter electrode and a second electrode layer in that order, the ion conductive layer being adapted to communicate ions between the electrochromic layer and the counter electrode upon application of a voltage across the first and second electrode layers, the method comprising;

depositing at least one of the electrochromic layer and the counter electrode with a graded thickness gradient in at least one region when measured normal to the plane of the first or second electrode layer; and

gradationally infusing the at least one of the electrochromic layer and the counter electrode having the thickness graded with a uniform concentration of ions prior to assembling the electrochromic device.

11. The method as defined in claim 10, wherein said step of depositing includes depositing both the electrochromic layer and the counter electrode with a graded thickness.

12. The method as defined in claim 10, wherein said step of gradationally infusing includes applying a voltage to one of the first and second electrodes.

13. An electrochromic device which comprises a substrate and thereon:

a first electrode layer;

an electrochromic material;

an ion conductive material;

a counter electrode and a second electrode layer in that order, said ion conductive layer being adapted to communicate ions between said electrochromic material and said counter electrode upon application of a voltage across said electrode layers, and wherein both of said electrochromic material and said counter electrode have a graded thickness in at least one region when measured normal to the plane of an electrode layer.

14. The device as defined in claim 13, wherein at least one of said electrochromic material and said counter electrode include an ion source infused therein.

15. The device as defined in claim 13, wherein said electrochromic material is selected from tungsten oxide, molybdenum oxide, copper oxide, cobalt oxide, lead oxide, bismuth oxide, iridium oxide and nickel hydroxide.

16. The device as defined in claim 13, wherein said ion conductive material is selected from materials comprising hydrogen ions and from materials comprising alkali metal compounds.

17. The device according to claim 16, wherein said alkali metal compounds are selected from compounds comprising nitrates and chlorides of alkali metals.

18. The device as defined in claim 13, wherein the combined total thickness of said electrochromic material, said counter electrode and said ion conductive material being substantially uniform.

19. A method of gradationally infusing a graded thickness permeable medium with a material to obtain a uniform concentration of the material throughout the permeable medium, comprising:

placing the material in a container;

inserting the permeable medium into the material within the container; and

removing the permeable medium from the material, in a manner so as to inject a uniform concentration of the material into the permeable medium.

20. The method as defined in claim 19, wherein said step of inserting is faster than said step of removing.

21. The method as defined in claim 19, wherein said step of removing is faster than said step of inserting.