Position indicating apparatus for crane ways, overhead conveyors, and the like

• US 5,138,560 A
• Filed: 03/28/1990
• Issued: 08/11/1992
• Est. Priority Date: 04/04/1989
• Status: Expired due to Term

• Current Assignee: Pepperl + Fuchs GmbH
• Original Assignee: R Stahl Fordertechnick GmbH
• Inventors: Rieger, Dieter, Kugler, Dieter, Lanfer, Hermann
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Ramirez, Ellis B.
• Application Number:
  US07/500,763
• Time in Patent Office: 867 Days
• Field of Search: 364/516, 364/424.02, 364/559, 235/375, 235/454, 235/384, 356/401, 356/374, 212/131, 212/132, 198/349.95, 180/169
• US Class Current: 235/454
• CPC Class Codes: B66C 13/46 Position indicators for suspended loads or for crane elements
• CPC Class Codes: G01D 5/2495 Pseudo-random code

Abstract

A position indicating apparatus for crane ways and overhead conveyors and the like includes a code carrier (11), which carries multi-value code marks (18) in one track along its length. The code marks (18) are combined into blocks (17), with which a block identification (22) is associated. Cooperating with the code carrier (11) and the block identification (22) are a code reader (12) and an auxiliary reader (24), respectively. Along the travel path, the code carrier (11) and the code reader (12) are disposed counter to one another. To enable increasing the length of the addressable travel paths without losing positional accuracy, or without having to increase the number of code marks (18) in one code word (35), a block identification (22) is associated with the blocks (17). From the block identification (22), an auxiliary reader (24) can recognize whether the code reader (12) is reading only code marks (18) from one block (17). In this way, the travel path can be divided into important zones (27), in which the accurate position of the vehicle must be known, and to which blocks (17) must therefore be assigned, and unimportant zones (28), which are merely gaps (19) between blocks that connect the important zones (27) to one another.

Claims

1. Apparatus for determining a position of a vehicle travelling along defined paths, such as crane ways and overhead conveyors, which have at least one running rail along which said vehicle travels, comprising:

a code carrier located along a travel path direction of said vehicle and extending along said direction, on which code carrier a plurality of code marks are formed;

code reader means for reading said code marks, said code carrier and said code reader means being movable relative to one another along said travel path direction;

an evaluation means coupled to the code reader means for evaluating the code marks read by said code reader means;

wherein said plurality of code marks are grouped into blocks, with each of said blocks comprising more than one code mark that succeed one another in sequence;

means for assigning an identification to each of said blocks;

auxiliary code reader means for detecting said assigned block identification; and

said evaluation means receiving the output of said auxiliary code reader means to determine whether the output of said code reader means corresponds to only code marks of one of said blocks, and to determine the vehicle position based on the detected block identification and the evaluated code marks.

2. The position indicating apparatus of claim 1, wherein the code carrier (11) is stationary, and the code reader (12) is located on the vehicle (4).

3. The position indicating apparatus of claim 1, wherein the code reader (12) is stationary, and the code carrier (11) is disposed on the vehicle (4).

4. The position indicating apparatus of claim 1, wherein at least one code carrier (11) and at least one code reader (12) are stationary, and at least one code carrier (11) and at least one code reader (12) are located on the vehicle (4).

5. The position indicating apparatus of one of claims 3 or 4, wherein, when the code carrier (11) is located on the vehicle (4), the at least one block (17) present on the code carrier (11) is definitive for that vehicle.

6. The position indicating apparatus of claim 1, wherein a plurality of blocks (17a, 17b) are provided one after the other in the direction of the travel path, and that the blocks (17a, 17b) are spatially separated from one another along the travel path by gaps (19).

7. The position indicating apparatus of claim 6, wherein at least in parts of zones, the gaps (19) include a sequence of identical or periodically arranged code marks (18).

8. The position indicating apparatus of claim 6, wherein the gaps (19) include no code marks (18) or code marks combinations that can occur in the blocks.

9. The position indicating apparatus of claim 1, wherein the code marks (18) are binary marks.

10. The position indicating apparatus of claim 1, wherein the code reader (12) has a set of sensors (41), that n sensors (41) are provided for each code mark (18), n being an integer greater than 0, and that the sensors (41) are distributed equidistantly, with a center spacing of 1/n times the code mark length, on the code reader (12) along the code carrier (11).

11. The position indicating apparatus of claim 10, wherein the auxiliary reader (24) is formed by sensors (41) of the code reader (12).

12. The position indicating apparatus of claim 1, wherein the code marks are formed in accordance with a pseudo-random sequence by a given production principle, wherein n sequential code marks form one code word, and each code word occurs only once along the travel path.

13. The position indicating apparatus of claim 12, wherein the last code word of one block (37a), in accordance with the production principle of the pseudo-random sequence, is located before the first code word of the directly ensuing block (37c).

14. The position indicating apparatus of claim 12, wherein said code marks are formed in only one track.

15. The position indicating apparatus of claim 1, wherein the block identification (22) is located in a track parallel to the code carrier.

16. The position indicating apparatus of claim 15, wherein the parallel track has identification marks (27, 28) having at least two values, and that the signals of the code reader (12) represent code marks from a block only whenever the signals of the auxiliary reader (24) represent a predetermined identification mark value or identification mark sequence.

17. The position indicating apparatus of claim 16, wherein the auxiliary reader (24) includes at least one optical sensor.

18. The position indicating apparatus of claim 17, wherein the optical sensor is a photoelectric barrier.

19. The position indicating apparatus of claim 1, wherein the block identification (22) is located in a track that also includes said block.

20. The position indicating apparatus of claim 19, wherein the sensors in the auxiliary reader (24) operate by a different physical principle from that of the sensors (41) in the code reader (12), and that the block identification (22) extends over the entire block.

21. The position indicating apparatus of claim 19, wherein the sensors (41) in the auxiliary reader (24) operate by the same physical principle as the sensors (41) in the code reader (12).

22. The position indicating apparatus of claim 19, wherein the block identification comprises a portion (22a) that precedes the block, and a further portion (22b) that concludes the block.

23. The position indicating apparatus of claim 22, wherein the block identification (22) at least partly covers the code marks on the edge of the associated block (17), or is located outside the block (17).

24. The position indicating apparatus of claim 19 or 23, wherein the block identification (11) includes means (22) that inside or outside the respective block effect a signal level shift in the code reader and/or auxiliary reader (12, 24).

25. The position indicating apparatus of claim 24, wherein the signal level shift means (22) include an attenuator (42) adapted to the type of sensor (41) in the auxiliary reader (24).

26. The position indicating apparatus of claim 25, wherein the attenuator (42) is a grid.

27. The position indicating apparatus of claim 19, wherein the block identification (22) includes a sequence of identification marks (51), and t hat there is a difference between the identification mark pattern and the code mark pattern.

28. The position indicating apparatus of claim 27, wherein the identification marks (51) are located on at least one identification mark carrier, and that the identification mark carrier or carriers are located on the code carrier (11) at least partly covering the code marks (18), or beside the block in the direction of the travel path.

29. The position indicating apparatus of claim 27, wherein the identification marks (51) are binary marks.

30. The position indicating apparatus of claim 27, wherein said difference is constituted in that, measured in the direction of the travel path, the length of the identification marks (51) is different from the length of the code marks (18).

31. The position indicating apparatus of claim 30, wherein the length of at least some of the identification marks (51) is shorter than the length of the code marks (18).

32. The position indicating apparatus of one of claims 27-31, wherein the identification mark pattern alone, or together with the code mark pattern (43), generates an auxiliary signal pattern in the auxiliary reader (24) and/or in the code reader (12) such that the auxiliary signal pattern is different from a signal pattern that represents only code marks of a block.

33. The position indicating apparatus of claim 32, wherein the auxiliary signal pattern over the length of a code mark (18) has an alternating sequence of values.

34. The position indicating apparatus of claim 29 wherein the identification marks (51) are binary marks, and the auxiliary signal pattern has 1-0-1 or 0-1-0 bit sequence over approximately the length of one code mark.

35. The position indicating apparatus of claim 34, wherein the code marks (18) are binary marks, and a 1 code mark (21") is located immediately at the edge of the block (17) in the direction of the travel path, and that before the block (17) a 0-1-0-1 sequence of identification marks (51) is provided, such that the first "0" identification mark directly adjoins the block (17), and (51c) is disposed, that a "1" identification mark approximately centrally over the next "0" code mark (21'"'"') or sequence of "0" code marks on the block, such that the center spacing from the next "1" identification mark (51a) is ##EQU2## times the length of a code mark, where P is an integer greater than 1, and that the length of the identification marks is equivalent to approximately one-third the length of one code mark.

36. The position indicating apparatus of claim 34, wherein the code marks (18) are binary marks, and a "0" code mark (21'"'"') is located directly at the edge of the block, and that a "0" identification mark directly adjoins the edge, that directly on both sides of this "0" identification mark there is a "1" identification mark, where the center spacing of these two "1" identification marks is 5/6 times the length of "1" code mark, that located on the block is a further "1" identification mark that is located approximately centrally above a "0" identification mark or a sequence of "0" code marks, where the center spacing of this "1" identification mark from the next "1" identification mark is ##EQU3## times the length of one code mark, and P is an integer greater than 1, and that the length of the identification marks is equivalent to approximately one-third the length of one code mark.