Low leakage glazing system for space frame structures

• US 5,138,820 A
• Filed: 02/16/1990
• Issued: 08/18/1992
• Est. Priority Date: 02/16/1990
• Status: Expired due to Fees

• Current Assignee: Decisions Investments Corporation
• Original Assignee: Space Biospheres Venture
• Inventors: Conrad, Roger A., Pearce, Peter J., Pate, E. Leonard, Dempster, William F.
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): Nguyen, Kien
• Application Number:
  US07/482,105
• Time in Patent Office: 914 Days
• Field of Search: 52/656, 52/657, 52/761, 52/474, 52/475, 52/762, 52/235, 52/398
• US Class Current: 52/656.1
• CPC Class Codes: E04D 2003/0818 the supporting section of the glazing bar consisting of several parts, e.g. compound sections
• CPC Class Codes: E04D 2003/0831 Glazing gaskets of particular shape
• CPC Class Codes: E04D 2003/0868 Mutual connections and details of glazing bars
• CPC Class Codes: E04D 3/08 with metal glazing bars
• CPC Class Codes: E04D 3/38 Devices for sealing spaces or joints between roof-covering elements E04D3/36 takes precedence; sealing joints not restricted to roof-covering elements E04B1/68
• CPC Class Codes: Y10S 52/17 with transparent walls or roof, e.g. sunroom

Abstract

The substantially leak proof glazing system comprises a plurality of panels, each of which comprises a sheet of glass surrounded by a frame. The frame is formed of two angle members along each edge of the sheet which are slightly shorter than the edge of the sheet so that there is an open diagonal gap at the corner of the panel which leaves the corner open for receiving sealant. A resilient bezel is between each outer angle member and the outer surface of the corresponding sheet. The balance of the space between the edge of the sheet and the angle members is filled with a silicone sealant applied wet and cured in place. Channels in the faces of the bezel permit the detection of gas leakage through the seals. The glazing system has a generally U-shaped bond breaker covering a portion of the supporting structure. A quantity of silicone sealant is bonded between the edges of adjacent panels and the bond breaker, forming a substantially air tight seal between the panels. The bond breaker provides a surface which the sealant will not adhere to. The outer legs of the bond breaker are sinuous in transverse cross-section and elastically engage the supporting member and adjacent frames.

Claims

1. A glazing panel comprising:

a polygonal sheet of transparent glazing material;

a metal frame surrounding the sheet, the frame comprising members extending along each edge of the sheet, each frame member being spaced apart from an adjacent edge of the sheet, each frame member having mitered ends and having a length less than the length of the adjacent edge of the sheet, thereby leaving an open diagonal gap between the ends of the members at each corner of the panel;

means for connecting the ends of the frame members together at each corner without obstructing the open diagonal gap; and

a resilient wet sealant filling space between the frame members and the edge of the sheet, including filling the diagonal gap at each corner of the panel.

2. A glazing system comprising a pair of glazing panels as recited in claim 1 and:

a supporting member, one glazing panel being on each side of the supporting member with panel frame members extending parallel to the supporting member;

means for securing the adjacent frame members to the supporting member; and

a resilient wet sealant bonded to and interconnecting the adjacent frame members.

3. A glazing system comprising a plurality of panels as recited in claim 1 further comprising:

a supporting member between the edges of adjacent panels;

a generally U-shaped bond breaker over an edge of the supporting member; and

a resilient sealant bonded to and extending between the edges of adjacent panels in contact with but not bonded to the bond breaker.

4. A glazing system as recited in claim 3 wherein the bond breaker comprises:

a pair of spaced apart arms for straddling and gripping the supporting member and a pair of spaced apart legs for engaging the frames of the glazing panels.

5. A glazing system as recited in claim 4 wherein the legs of the bond breaker are sinuous in transverse cross-section for elastically engaging both the frames and a face of the supporting member.

6. A glazing panel as recited in claim 1 wherein the frame comprises along each edge:

an outer angle member having an outer arm extending over and parallel to the outer surface of the sheet of glazing material and an inner arm normal to the outer arm;

an inner angle member having an outer arm extending parallel to the inner surface of the sheet of glazing material and spaced apart from the sheet of glazing material, and an inner arm normal to the outer arm; and

means for connecting the inner arms of the inner and outer angle members together.

7. A glazing panel as recited in claim 1 comprising a resilient bezel extending along the length of each edge of the panel between the outer surface of the glazing material and the frame, a leak detecting channel extending along the length of the bezel, and a sufficient opening at the corner gap of the frame for obtaining a gas sample from the end of the channel.

8. The glazing panel of claim 1 comprising a resilient bezel extending along the length of each edge of the panel between the outer surface of the glazing material and the frame and comprising a generally triangular head portion extending beyond an edge of the frame and an arcuate surface engaging the outer face of the glazing material for rotating a face of the head portion against an edge of the frame.

9. A glazing panel comprising:

a sheet of transparent glazing material;

a metal frame surrounding the sheet, the frame comprising;

an outer angle member along each edge of the sheet having a first arm extending over an edge of the outer surface of the sheet and a second arm extending at an angle to the first arm, the length of the angle member being less than the length of the edge of the sheet, thereby leaving a gap at each corner of the panel;

an inner angle member along each edge of the sheet having a first arm extending over an edge of the inner surface of the sheet and a second arm extending at an angle to the first arm, the length of the angle member being less than the length of the edge of the sheet, thereby leaving a gap at each corner of the panel;

means for securing the second arms of the inner and outer angle members together; and

a corner bracket at each corner of the panel securing the angle members together while still leaving a gap at the corner;

a resilient bezel along each edge of the sheet between the first arm of the outer angle member and the outer surface of the sheet; and

a resilient sealant filling the balance of the space between the angle members and the edge of the sheet and filling the corner gaps.

10. A glazing system comprising a plurality of panels as recited in claim 9 further comprising:

a supporting member between the edges of panels;

a generally U-shaped bond breaker over an edge of the supporting member; and

a resilient sealant bonded to and extending between the edges of adjacent panels in contact with but not bonded to the bond breaker.

11. A glazing system as recited in claim 10 wherein the bond breaker comprises:

a pair of spaced apart arms for straddling and gripping the supporting member and a pair of spaced apart legs for engaging the frames of the glazing panels.

12. A glazing system as recited in claim 11 wherein the legs of the bond breaker are sinuous in transverse cross-section for elastically engaging both the frames and a face of the supporting member.

13. A glazing panel as recited in claim 9 wherein the bezel comprises a strip extending along the length of the edge of the panel and including an outer longitudinal leak detection channel adjacent to the first arm of the outer angle member and an inner leak detection channel adjacent to the outer surface of the glazing material.

14. A glazing panel as recited in claim 13 further comprising a sufficient gap at the corner of the frame for obtaining access to the end of each channel for collecting a gas sample from such a channel.

15. A glazing panel comprising:

a sheet of glazing material having an edge margin, an inner surface and an outer surface;

a frame member along the edge margin of the sheet;

means for sealing the frame member and the edge margin of the sheet for substantially preventing the passage of air from the inner surface to the outer surface of the sheet between the sheet and the frame member; and

channel means for channeling gas leaking past a surface of the sealing means, toward an end of the frame member, the surface of the sealing means being adjacent to the frame member or adjacent to the sheet.

16. A glazing panel as recited in claim 15 wherein the means for sealing and channeling comprises an elastomeric bezel having a longitudinally extending channel along its outer face and a longitudinally extending channel along its inner face, the inner and outer faces being arranged against the frame member and against the sheet.

17. A glazing panel as recited in claim 16 wherein the means for sealing also comprises an elastomeric wet sealing filling the balance of the space between the frame member and the sheet.

18. A glazing panel comprising:

a sheet of glazing material having an edge margin, an inner surface and outer surface;

an inner angle member and an outer angle member along the edge margin of the sheet, a first arm of the inner angle member being near the inner surface of edge margin of the sheet, a first arm of the outer angle member being near the outer surface of the edge margin of the sheet, the second arm of the inner angle member and the second arm of the outer angle member being connected together;

a quantity of resilient sealing material placed between the sheet and the angle members forming a substantially air tight seal therebetween; and

means for channeling any gas leaking between the sheet and the angle members toward an end of one of the angle members.

19. The glazing panel of claim 18 wherein the means for channeling comprises a resilient bezel between the outer surface of the sheet and the outer angle member and having at least one leak detection channel extending along its length.

20. The glazing panel of claim 19 wherein the resilient bezel comprises a generally triangular head portion extending beyond an edge of the outer angle member and an arcuate surface engaging the outer face of the glazing material for rotating a face of the head portion against an edge of the outer angle member.

21. The glazing panel of claim 18 comprising a resilient bezel between and in contact with the outer surface of the sheet and the outer angle member, the bezel comprising in transverse cross-section:

a shank portion, having opposite first and second major surfaces, the major surfaces extending along the edge of the sheet in a face abutting relationship with the outer angle member and the outer surface of the sheet, respectively;

a head portion, having tip and tail sections, extending away from the shank toward the center of the sheet, the tail section terminating the shank and extending laterally away from the first major surface such that the end of the tail covers the edge of the first arm of the outer angle member, the head portion additionally having an arcuate shaped surface extending between the portion of the tail section terminating the second surface of the shank and the tip such that when the arcuate surface is made to conform to the outer surface of the sheet, the head portion is rotated, biasing the end of the tail section against the edge of the first arm of the outer angle member; and

a heel portion at the other end of the shank from the head, the heel portion being adjacent to and adapted to conform to the inner surface of the intersection of the first and second arms of the outer angle member.

22. The glazing panel of claim 21 wherein the gas channeling means comprises at least two channels extending the length of the bezel, the first channel being in the interface between the bezel and the outer surface of the sheet, and the second channel being in the interface between the bezel and the outer angle member.

23. The glazing panel of claim 22 wherein the channels are recessed in the opposite major surfaces of the bezel.

24. A glazing system comprising:

at least a pair of adjacent glazing panels, each panel comprising a sheet of glazing material and a surrounding metal frame;

a supporting member between the panels and connected to the frames of the panels; and

a generally U-shaped bond breaker straddling the supporting member comprising;

a pair of inner arms engaging an edge of the supporting member for at least temporarily securing the bond breaker on the supporting member; and

a pair of outer legs between the supporting member and the adjacent frames.

25. A glazing system as recited in claim 24 wherein the outer legs of the bond breaker are sinuous in transverse cross-section.

26. A glazing system as recited in claim 24 wherein each outer leg of the bond breaker is in elastic engagement between the supporting member and the adjacent frame for biasing the frames away from the supporting member.

27. A glazing system comprising:

at least two glazing panels having substantially parallel connecting edge margins;

a supporting fin between the connecting edge margins of the glazing panels;

a generally U-shaped bond breaking means over the supporting fin for providing a bond resistant surface, the bond breaking means comprising a pair of spaced apart arms for straddling the supporting fin and a pair of spaced apart legs for engaging the connecting edge margins of the glazing panels;

means for joining the connecting edge margins of the glazing panels to the supporting fin with the bond breaking means therebetween; and

a quantity of wet sealing material adjacent the bond breaking means, bonded between the connecting edge margins of the glazing panels, such that a substantially air tight seal is formed between the panels without bonding to the bond breaking means.

28. The glazing system of claim 27 wherein the bond breaking means comprises:

a resilient channel portion having a base and two side arms, the side arms engaged with the edge margin of the supporting fin; and

two resilient side legs extending away from the base nearly parallel to the major surfaces of the supporting fin, the legs being positioned such that they are compressed by the edge connecting margins of the panels when the edge connecting margins are joined to the bond breaking means and the supporting fin.

29. The bond breaking means of claim 28 wherein the two side arms extend away from the base at an angle such that the distance between the arms at their ends is less than that at the base, the distance between the arms at their ends also being sufficiently less than the width of the supporting fin to create an interference fit when the channel is engaged with the fin.

30. The bond breaking means of claim 27 wherein the side legs are flared away from the supporting member near their ends.

31. The bond breaking means of claim 27 wherein the side legs are sinuously curved along their length.

32. The glazing system of claim 27 wherein each of the panels comprises:

a sheet of glazing material having an edge margin, an inner surface and an outer surface;

an inner and an outer angle member along the edge margin of the sheet, a first arm of the inner angle member being near the inner surface of the sheet, a first arm of the outer angle member being near the outer surface of the sheet, a second arm of the inner angle member and a second arm of the outer angle member being joined together;

a quantity of resilient sealing material bonded between the sheet and the angle members forming a substantially air tight seal therebetween; and

means for channeling gas leaking between the sheet and the angle members toward an end of one of the angle members.

33. The glazing system of claim 32 further comprising a bezel placed between and in contact with the outer surface of the sheet and the outer angle member, the bezel comprising in transverse cross-section:

a shank portion, having opposite first and second major surfaces, the major surfaces extending along the edge of the sheet in a face abutting relationship with the outer angle member and the outer surface of the sheet, respectively;

a head portion, having tip and tail sections, extending away from the shank toward the center of the sheet, the tail section terminating the shank and extending laterally away from the first major surface such that the end of the tail covers the edge of the first arm of the outer angle member, the head portion additionally having an arcuate shaped surface extending between the portion of the tail section terminating the second surface of the shank and the tip such that when the arcuate surface is made to conform to the outer surface of the sheet, the head portion is rotated, biasing the end of the tail section against the edge of the first arm of the outer angle member; and

a heel portion at the other end of the shank from the head, the heel portion being adjacent to and adapted to conform to the inner surface of the intersection of the first and second arms of the outer angle member.

34. The glazing panel of claim 32 wherein the gas channeling means comprises at least two channels extending the length of the bezel, the first channel being in the interface between the bezel and the outer surface of the sheet, and the second channel being in the interface between the bezel and the outer angle member.

35. The glazing system of claim 34 wherein the channels are recessed in the surface of the bezel.