Open loop motor control with both voltage and current regulation

• US 5,140,248 A
• Filed: 04/03/1990
• Issued: 08/18/1992
• Est. Priority Date: 12/23/1987
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Original Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Inventors: Kerkman, Russel J., Rowan, Timothy M.
• Primary Examiner(s): Smith, Jr., David
• Application Number:
  US07/504,110
• Time in Patent Office: 868 Days
• Field of Search: 318/800-812, 363/96-98, 323/266
• US Class Current: 318/811
• CPC Class Codes: H02M 7/53873 with digital control
• CPC Class Codes: H02M 7/53876 based on synthesising a desired voltage vector via the selection of appropriate fundamental voltage vectors, and corresponding dwelling times
• CPC Class Codes: H02P 21/24 Vector control not involving the use of rotor position or rotor speed sensors
• CPC Class Codes: H02P 27/08 with pulse width modulation

Abstract

An open-loop pulse width modulation (PWM) motor control for an induction motor includes a voltage regulator loop which is wrapped around a current regulator. When a load is suddenly encountered by the motor, voltage drops at the output of the current regulator. This is sensed and fed back to a voltage regulator and to a current limiter which then adjust the input signal to the current regulator to prevent an overcurrent that will trip a circuit protection device. The voltage regulator and current limiter may be implemented in either analog or digital circuitry.

Claims

1. A pulse width modulation (PWM) motor control for improved control of current to an induction motor without sensing the rotational speed of the motor, the control comprising:

current regulation means for generating AC inverter voltage control signals;

a PWM voltage inverter with outputs for electrical connection to the induction motor, the PWM inverter being responsive to a DC voltage signal from a DC power source and responsive to AC inverter voltage control signals from the current regulation means to generate a voltage that is applied to the induction motor during operation of the induction motor;

voltage feedback means for sensing changes in the voltage applied to the induction motor during operation of the induction motor;

conversion means coupled to the voltage feedback means for converting the changes in the voltage sensed through the voltage feedback means to a corresponding plurality of digital voltage feedback values;

microelectronic processing means coupled to the conversion means for calculating a single DC value for voltage feedback in response to the plurality of digital voltage feedback values;

voltage regulation means for controlling AC current command signals to the current regulation means in response to the DC value for voltage feedback; and

wherein the current regulation means generates the AC inverter voltage control signals in response to the AC current command signals and in response to current feedback signals that are in turn responsive to actual current being supplied from the outputs of the PWM voltage inverter.

2. The PWM motor control of claim 1, wherein the voltage feedback means senses changes in the voltage applied to the induction motor during operation by sensing AC inverter control signals which control the voltage that is applied to the induction motor during operation.

3. The PWM motor control of claim 1, further comprising current limiting means between the voltage regulation means and the current regulation means for limiting the AC current command signal to the current regulation means to a maximum level allowed for the voltage at the terminals of the induction motor.

4. The PWM motor control of claim 3, wherein the current limiting means is a means included within the microelectronic processing means.

5. A pulse width modulation (PWM) motor control for improved control of current to an induction motor without sensing the rotational speed of the motor, the control comprising:

current regulation means for generating AC inverter voltage control signals in q-axis and d-axis components;

a PWM voltage inverter with outputs for electrical connection to the induction motor, the PWM inverter being responsive to a DC voltage signal from a DC power source and responsive to the AC inverter voltage control signals in q-axis and d-axis components to produce a voltage that is applied to the induction motor during operation of the induction motor;

voltage feedback means for sensing a change in the voltage applied to the induction motor during operation of the induction motor;

conversion means coupled to the voltage feedback means for converting the change in the voltage sensed through the voltage feedback means to digital voltage feedback values;

microelectronic processing means for generating AC values for motor voltage in response to a predetermined acceleration/deceleration rate and in response to a predetermined volts/hertz ratio;

AC voltage regulation means for controlling AC current command signals in q-axis and d-axis components to the current regulation means in response to the AC values generated by the microelectronic processing means and in response to the digital voltage feedback values received from the conversion means; and

wherein the current regulation means generates the AC inverter voltage control signals in q-axis and d-axis components in response to the AC current command signals in q-axis and d-axis components and in response to current feedback signals that are in turn responsive to actual current being supplied from the outputs of the PWM voltage inverter.

6. The PWM motor control of claim 5, wherein the AC voltage regulation means is included as a means within the microelectronic processing means.

7. The PWM motor control of claim 5, further comprising current limiting means between the AC voltage regulation means and the current regulation means for limiting the AC current command signal to the current regulation means to a maximum level allowed for the voltage at the terminals of the induction motor as sensed through the voltage feedback means and the voltage regulation means.

8. The PWM motor control of claim 7, wherein the current limiting means is a means included within the microelectronic processing means.

9. A pulse width modulation (PWM) motor control for improved control of current to an induction motor without sensing the rotational speed of the motor, the control comprising:

current regulation means for generating AC inverter voltage control signals, the current regulation means having outputs at which the AC inverter voltage control signals are generated, and wherein the AC inverter voltage control signals vary 90°

in phase;

a PWM voltage inverter with outputs for electrical connection to the induction motor, the PWM inverter being responsive to a DC voltage signal from a DC power source and responsive to the AC inverter voltage control signals to produce a voltage that is applied to the induction motor during operation of the induction motor;

voltage feedback means for sensing changes in the AC voltage applied to the induction motor during operation of the induction motor;

conversion means coupled to the voltage feedback means for converting the changes in the AC voltage to a plurality of digital voltage feedback values;

microelectronic processing means coupled to the conversion means, wherein the microelectronic processing means includes means for calculating DC feedback values from the digital voltage feedback values and wherein the microelectronic processing means includes means for generating two DC command signals corresponding to the AC inverter control signals which vary 90°

in phase;

voltage regulation means for controlling AC current command signals to the current regulation means, wherein the DC feedback values are compared with the two respective DC command signals generated by the microelectronic processing means; and

wherein the current regulation means generates AC inverter voltage control signals in response to the AC current command signals and in response to feedback signals that are in turn responsive to actual current being supplied from the outputs of the PWM voltage inverter.