Method and apparatus for polishing optical elements

• US 5,140,777 A
• Filed: 10/01/1990
• Issued: 08/25/1992
• Est. Priority Date: 09/29/1989
• Status: Expired due to Term

• Current Assignee: Olympus Optical Corporation Limited (Olympus Corporation)
• Original Assignee: Olympus Optical Corporation Limited (Olympus Corporation)
• Inventors: Watanabe, Masaki, Kishida, Takayuki, Takahashi, Mitsuaki, Ushiyama, Kazuo
• Primary Examiner(s): Rachuba, M.
• Application Number:
  US07/591,132
• Time in Patent Office: 694 Days
• Field of Search: 51/165.71, 51/165.74, 51/165.76, 51/284 R, 51/124 L, 51/129, 51/131.5
• US Class Current: 451/5
• CPC Class Codes: B24B 13/00 Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor edging optical work, e.g. lenses, prisms B24B9/14
• CPC Class Codes: B24B 49/02 according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent B24B49/12 takes precedence

Abstract

An apparatus for controlling the machining of optical elements is disclosed. The apparatus comprises the thus measured value of radius curvature with the measured value of radius curvature of previously polished lens, means for determining curvature correcting value by comparing the thus obtained curvature variation value with a previously set allowed value of radius curvature, means for determining correcting value of machining conditions during the swinging motion based on the thus determined curvature correcting value, and means for adjusting the machining conditions in accordance with the correcting value of machining conditions.

Claims

1. A method of polishing optical elements having a curved surface, such as a lens, comprising the steps of:

pressing a polishing tool and a lens to be polished against each other, while rotating one of the lens and the polishing tool and reciprocating the other;

measuring the radius curvature of the polished lens;

providing an adjusting device for adjusting a relative position of the polishing tool and the lens to be polished;

supplying a predetermined allowed value for the radius curvature of a lens to the adjusting device and storing the predetermined allowed value in the adjusting device;

supplying the value of the radius curvature of the lens measured after having been polished to the adjusting device;

comparing the thus measured value of radius curvature with the measured value of radius curvature of a previously polished lens so as to calculate a variation value of radius curvature of the lens;

comparing the thus obtained curvature variation value with the predetermined allowed value for the radius curvature of the lens;

calculating a curvature correcting value in such a manner that the radius curvature of the lens does not exceed the predetermined allowed value;

calculating a correcting value for machining conditions of the lens to be polished and the polishing tool in accordance with the curvature variation value; and

setting the machining conditions in accordance with the thus obtained correcting value for machining conditions.

2. A method of polishing optical elements as claimed in claim 1;

wherein the previously obtained machining conditions and the measured value of the curvature variation value are statically defined so as to obtain a relation between the curvature variation value and the machining conditions.

3. A method of polishing optical elements as claimed in claim 1;

wherein the machining conditions are determined by setting the relative position of the lens for the polishing tool.

4. A method of polishing optical elements as claimed in claim 1;

wherein the machining conditions are determined by changing the pressing force during the reciprocating motion.

5. A method of polishing optical elements as claimed in claim 1, wherein the machining conditions are determined by changing a residence time during the reciprocating motion.

6. A lens polishing apparatus for polishing a lens, comprising:

a polishing tool;

means for pressing the polishing tool against a lens to be polished;

means for rotating one of the lens and the polishing tool;

means for reciprocating the other of the lens and the tool;

setting means for setting a relative position of the polishing tool and the lens to be polished;

measuring means for measuring the radius curvature of a lens;

adjusting means for adjusting the setting means in accordance with an input signal from the measuring means;

a memory for memorizing a previously supplied and predetermined allowed value for the radius curvature of a lens;

means for determining a variation value of the radius curvature by comparing the value of the radius curvature measured by the measuring means with the measured value of radius curvature of a previously polished lens;

means for searching for a curvature correcting value by comparing the value of the radius curvature of the lens with the previously supplied and memorized allowed value of the radius curvature; and

means for determining the machining conditions corrected for the reciprocating motion in accordance with the curvature correcting value such that the setting means is adjusted by the machining conditions selected in accordance with the correcting value of the machining condition determined by the adjusting means depending on the relative position between the polishing tool and the lens to be polished, the variation of the pressing force or the residence time during the reciprocating motion.

7. A lens polishing apparatus as claimed in claim 6;

further comprising means for memorizing the relation statically obtained from the progress of the machining conditions and the radius curvature variation ratio; and

means for predicting the radius curvature measured at this time, the radius curvature expected during a next polishing process and the machining time up to next measuring, whereby the correcting value for machining conditions during the reciprocating motion is determined in accordance with the radius curvature correcting value obtained by the predicting means.

8. A method for machining an optical element having a curved surface, comprising the steps of:

pressing a machining tool against an element to be machined;

rotating one of the tool and the element while reciprocating the other of the tool and element to effect machining of the element;

measuring a radius curvature of the element to be machined;

determining a curvature variation between the measured radius curvature of the element to be machined with a measured radius curvature of a previously machined element;

comparing the curvature variation value with a predetermined allowed value and producing a correcting value when the curvature variation exceeds the predetermined allowed value; and

adjusting machining conditions of the element and the tool in response to the correcting value.

9. A method according to claim 8;

wherein the step of adjusting comprises changing the relative position of the tool and the element.

10. A method according to claim 8;

wherein the step of adjusting comprises changing a residence time during reciprocation.

11. A method according to claim 8;

wherein the step of adjusting comprises changing the pressing force between the tool and element.

12. A device for machining an optical element having a curved surface, comprising:

means for pressing a machining tool against an element to be machined;

means for rotating one of the tool and the element while reciprocating the other of the tool and element to effect machining of the element;

means for measuring a radius curvature of the element to be machined;

means for determining a curvature variation between the measured radius curvature of the element to be machined with a measured radius curvature of a previously machined element;

means for comparing the curvature variation with a predetermined allowed value and producing a correcting value when the curvature variation exceeds the predetermined allowed value; and

means for adjusting machining conditions of the element and the tool in response to the correcting value.

13. A device according to claim 12;

wherein the means for adjusting comprises means for changing the relative positions of the tool and the element.

14. A device according to claim 12;

wherein the means for adjusting comprises means for changing a residence time during reciprocation.

15. A device according to claim 12;

wherein the means for adjusting comprises means for changing the pressing force between the tool and element.