Centrifugal air cleaner

• US 5,145,496 A
• Filed: 10/16/1991
• Issued: 09/08/1992
• Est. Priority Date: 10/16/1991
• Status: Expired due to Fees

• Current Assignee: Floyd F. Mellen
• Original Assignee: Floyd F. Mellen
• Inventors: Mellen, Floyd F.
• Primary Examiner(s): Hart, Charles
• Application Number:
  US07/778,306
• Time in Patent Office: 328 Days
• Field of Search: 55/186, 55/188, 55/213, 55/302, 55/337, 55/429, 55/471, 55/472, 55/498, 55/521, 55/DIG. 20, 110/119, 110/216, 110/217, 431/346
• US Class Current: 55/337
• CPC Class Codes: B01D 46/0046 provoking a tangential stream B01D46/0045 takes precedence
• CPC Class Codes: B01D 46/0093 against fire or explosion
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: B01D 46/521 using folded, pleated material
• CPC Class Codes: B01D 46/69 by means acting on the cake side without movement with respect to the filter elements, e.g. fixed nozzles
• CPC Class Codes: B01D 46/71 with pressurised gas, e.g. pulsed air
• CPC Class Codes: B01D 50/20 Combinations of devices covered by groups B01D45/00 and B01D46/00
• CPC Class Codes: B23K 9/325 Devices for supplying or evacuating shielding gas
• CPC Class Codes: Y10S 55/20 Spark arrester

Abstract

A centrifugal air cleaning apparatus includes a housing defining a filter compartment containing a generally tubular filter cartridge having the open upper end thereof in communication with an air outlet opening through the top wall of the filter compartment. A vacuum source is provided in communication with that air outlet opening to effect vacuum pressure within the filter compartment. An air inlet opening through a side wall of the filter compartment has a multi-baffled flame arrestor associated therewith for extinguishing sparks in the fumes being drawn into the filter compartment and for directing the incoming air flow tangentially of the filter cartridge so that a portion of the pollutants carried in the fumes are separated by gravity before the fumes contact the filter cartridge. An injector conduit is provided within the flame arrestor to facilitate blowdown. A precoat feed conduit is supported in the filter compartment in upright spaced relation from the filter cartridge and has a plurality of vertically spaced outlet ports facing the cartridge for uniform distribution of precoat material under the filter cartridge. Efficient blowdown of the filter cartridge is accomplished by a diffuser hose extending downwardly through the filter cartridge, which hose has a plurality of vertically and circumferentially spaced apart outlet ports for directing multiple blasts of air radially outwardly from the hose along the full extent of the height of the filter cartridge. Collected dust is removable from the filter compartment either by a removable dust collection pan or automatically by an eductor associated with a hopper baffle at the base of the filter compartment.

Claims

1. A centrifugal air cleaning apparatus, comprising,

a housing defining a filter compartment including opposite end walls, and peripheral side walls connected to and extending between said opposite end walls, one end wall having an air outlet opening generally centered thereon,

a vacuum source,

fluid passage means establishing communication between said vacuum source and air outlet opening,

a generally tubular filter cartridge having a closed bottom end and an open upper end,

means for mounting said filter cartridge in said filter compartment with said open upper end connected to said air outlet opening so that air flow from said open upper end of the filter is directed through said air outlet opening,

an air inlet opening through one of said peripheral side walls, and

a flame arrestor operatively associated with said air inlet opening, such that air flow through said air inlet opening is directed through said flame arrestor,

said flame arrestor including a plurality of flow diverting surfaces for extinguishing sparks in air passing therethrough,

said flame arrestor being operative to direct air into said filter compartment generally tangentially of said filter cartridge thereby to effect centrifugal air flow within said filter compartment.

2. The centrifugal air cleaning apparatus of claim 1 wherein said opposite end walls comprise top and bottom walls and said air outlet opening opens through said top wall.

3. The centrifugal air cleaning apparatus of claim 2 wherein said flame arrestor comprises an inlet conduit extending through said air inlet opening and a housing within said filter compartment defining a multi-baffled chamber.

4. The centrifugal air cleaning apparatus of claim 3 wherein said multi-baffled chamber includes a plurality of spaced apart generally parallel baffles extending from opposite sides of said flame arrestor housing in overlapped relation.

5. The centrifugal air cleaning apparatus of claim 4 wherein said baffles and housing define a final discharge passage, having opposite inlet and discharge ends, through which air is directed generally tangentially of said filter and an air discharge opening at the discharge end of said final discharge passage.

6. The centrifugal air cleaning apparatus of claim 1 further comprising flame arrestor blowdown apparatus comprising an injector conduit having an inlet end adapted for connection to a source of pressurized air and a discharge end disposed within said flame arrestor for directing pressurized air therethrough and into said filter compartment.

7. The centrifugal air cleaning apparatus of claim 6 wherein said inlet end of said injector conduit is arranged exteriorly of said housing for ready access.

8. The centrifugal air cleaning apparatus of claim 7 further comprising valve means in said injector conduit.

9. The centrifugal air cleaning apparatus of claim 8 further comprising a quick disconnect fitting on the inlet end of said injector conduit for connection to a source of pressurized air.

10. The centrifugal air cleaning apparatus of claim 2 further comprising,

a filter cartridge blowdown apparatus including an elongated diffuser hose having upper and lower ends, means for supporting said diffuser hose in upright relation in said filter compartment in registration with said top wall air outlet opening, said diffuser hose having a plurality of circumferentially and vertically spaced apart outlet ports therethrough, and means for disengageably connecting the upper end of said diffuser hose to a source of pressurized air for directing blasts of air generally radially outwardly from said outlet ports to blowdown said filter cartridge.

11. The centrifugal air cleaning apparatus of claim 10 further comprising,

an elongated precoat feed conduit having an open inlet and a plurality of spaced apart outlet ports, means for supporting said precoat feed conduit in generally upright relation adjacent said filter compartment side wall with said outlet ports in communication with the interior of said filter compartment,

said inlet end being arranged exteriorly of the filter compartment such that upon immersion of said inlet end in precoat material, vacuum pressure from said vacuum source is operative to draw precoat material through said conduit and outlet ports toward said filter cartridge at a plurality of vertically spaced apart positions thereon.

12. The centrifugal air cleaning apparatus of claim 11 further comprising flame arrestor blowdown apparatus comprising an injector conduit having an inlet end adapted for connection to a source of pressurized air and a discharge end disposed within said flame arrestor for directing pressurized air therethrough and into said filter compartment.

13. The centrifugal air cleaning apparatus of claim 12 further comprising,

a dust collection pan,

means for supporting said dust collection pan in said filter compartment below said filter cartridge, and

baffle means on said filter compartment peripheral side walls extending downwardly and interiorly therefrom so as to direct dust falling by gravity in said filter compartment into said dust collection pan.

14. The centrifugal air cleaning apparatus of claim 12 further comprising,

said bottom of said filter compartment comprising a hopper baffle including downwardly and interiorly inclined wall portions converging toward a discharge opening and further comprising an elongated generally tubular eductor having inlet and outlet ends and a dust inlet opening intermediate said ends in communication with said hopper baffle discharge opening, means for connecting said inlet end to a source of pressurized air whereby air flow through said eductor is operative to draw dust from said hopper for discharge through said outlet end.

15. The centrifugal air cleaning apparatus of claim 2 wherein said housing further defines a motor compartment above said filter compartment, said vacuum source comprising a vacuum blower motor mounted within said motor compartment, said motor having an air inlet connected to said air outlet opening through the filter compartment top wall and an air outlet in communication with an outlet opening through said motor compartment for discharging air exteriorly of said motor compartment.

16. The centrifugal air cleaning apparatus of claim 15 wherein said motor compartment further comprises a pair of air vent openings to ventilate said motor compartment.

17. The centrifugal air cleaning apparatus of claim 15 wherein said housing further comprises an intermediate chamber between said filter compartment and motor compartment, said air outlet opening through the filter compartment top wall and said motor air inlet being in communication with said intermediate chamber.

18. A centrifugal air cleaning apparatus, comprising,

a housing defining a filter compartment including a top wall, bottom wall and peripheral side walls, said top wall having an air outlet opening generally centered thereon,

a vacuum source,

fluid passage means establishing communication between said vacuum source and air outlet opening,

a generally tubular filter cartridge having a closed bottom end and an open upper end,

means for mounting said filter cartridge in upright relation within said filter compartment with said open upper end connected to said air outlet opening so that fluid flow from said open upper end of the filter is directed through said outlet opening,

an air inlet opening through said side wall,

means for directing air through said air inlet opening into said filter compartment generally tangentially of said filter cartridge thereby to effect centrifugal air flow within said filter compartment, and

an elongated precoat feed conduit having an open inlet and a plurality of spaced apart outlet ports, means for supporting said precoat feed conduit in generally upright relation adjacent said filter compartment side wall with said outlet ports in communication with the interior of said filter compartment, said inlet end being arranged exteriorly of the filter compartment such that upon immersion of said inlet end in precoat material, vacuum pressure from said vacuum source is operative to draw precoat material through said conduit and outlet ports toward said filter cartridge at a plurality of vertically spaced apart positions thereon.

19. The centrifugal air cleaning apparatus of claim 18 wherein said plurality of outlet ports are of decreasing dimension from top to bottom.

20. The centrifugal air cleaning apparatus of claim 19 wherein said outlet ports include openings of uniform dimension and a plurality of bushings adapted for securement within said openings and having inside diameters of decreasing dimension from top to bottom.

21. The centrifugal air cleaning apparatus of claim 20 further comprising a removable cap on the inlet end of said precoat feed conduit.

22. A centrifugal air cleaning apparatus, comprising,

a housing defining a filter compartment including a top wall, bottom wall and peripheral side wall, said top wall having an air outlet opening generally centered thereon,

a vacuum source,

fluid passage means establishing fluid communication between said vacuum source and air outlet opening,

a generally tubular filter cartridge having a closed bottom end and an open upper end,

means for mounting said filter cartridge in upright relation within said filter compartment with said open upper end connected to said air outlet opening so that flow from said open upper end of the filter is directed through said outlet opening,

an air inlet opening through said side wall,

means for directing air through said air inlet opening into said filter compartment generally tangentially of said filter cartridge thereby to effect centrifugal air flow within said filter compartment, and

a filter cartridge blowdown apparatus including an elongated diffuser hose having upper and lower ends, means for supporting said diffuser hose in upright relation in said filter compartment in registration with said top wall air outlet opening, said diffuser hose having a plurality of circumferentially and vertically spaced apart outlet ports therethrough, and means for disengageably connecting the upper end of said diffuser hose to a source of pressurized air for directing blasts of air generally radially outwardly from said outlet ports to blowdown said filter cartridge.

23. The centrifugal air cleaning apparatus of claim 22 wherein said outlet ports are operative to direct air generally radially outwardly through said filter cartridge.

24. The centrifugal air cleaning apparatus of claim 23 wherein said filter cartridge blowdown apparatus further comprises a diffuser hose feed conduit having inlet and outlet ends, said outlet end being connected to the upper end of the diffuser hose and means for connecting the inlet end to a source of pressurized air.

25. The centrifugal air cleaning apparatus of claim 24 further comprising valve means on said diffuser hose feed conduit.

26. The centrifugal air cleaning apparatus of claim 25 further comprising a pressurized air tank and a conduit for airflow between said tank and said valve means.

27. The centrifugal air cleaning apparatus of claim 26 further comprising an air pressure gauge in fluid communication with said air tank and mounted on said housing so as to be visible exteriorly of said housing.

28. The centrifugal air cleaning apparatus of claim 27 further comprising an air tank charging conduit having an inlet end adapted for connection to a source of pressurized air, an outlet end operatively connected to said pressurized air tank and a check valve disposed along said air tank charging conduit for limiting fluid flow to one direction therethrough.

29. The centrifugal air cleaning apparatus of claim 28 wherein said valve means comprises a three-port two position valve, spring biased to a position blocking fluid flow from said pressurized air tank to said diffuser hose and actuatable to establish fluid flow from said pressurized air tank to said diffuser hose at times.

30. A centrifugal air cleaning apparatus, comprising,

a housing defining a filter compartment including a top wall, bottom wall and peripheral side walls, said top wall having an air outlet opening generally centered thereon,

a vacuum source,

fluid passage means establishing fluid communication between said vacuum source and air outlet opening,

a generally tubular filter cartridge having a closed bottom end and an open upper end,

means for mounting said filter cartridge in upright relation within said filter compartment with said open upper end connected to said air outlet opening so that fluid flow from said open upper end of the filter is directed through said outlet opening,

an air inlet opening through said side wall, and

means for directing air through said air inlet opening into said filter compartment generally tangentially of said filter cartridge thereby to effect centrifugal fluid flow within said filter compartment, and

a dust collection pan,

means for supporting said dust collection pan in said filter compartment below said filter cartridge, and

baffle means on said filter compartment peripheral side walls extending downwardly and interiorly therefrom so as to direct dust falling by gravity in said filter compartment into said dust collection pan.

31. The centrifugal air cleaning apparatus of claim 30 further comprising a door through said peripheral side wall, downwardly and interiorly inclined baffle means on said door, and said pan being insertable into and removable from said filter compartment through said door for periodic emptying.

32. A centrifugal air cleaning apparatus, comprising,

a housing defining a filter compartment including a top wall, bottom wall and peripheral side walls, said top wall having an air outlet opening generally centered thereon,

a vacuum source,

fluid passage means establishing fluid communication between said vacuum source and air outlet opening,

a generally tubular filter cartridge having a closed bottom end and an open upper end,

means for mounting said filter cartridge in upright relation within said filter compartment with said open upper end connected to said air outlet opening so that fluid flow from said open upper end of the filter is directed through said outlet opening,

an air inlet opening through said side wall, and

means for directing air through said air inlet opening into said filter compartment generally tangentially of said filter cartridge thereby to effect centrifugal fluid flow within said filter compartment, and

said bottom of said filter compartment comprising a hopper baffle including downwardly and interiorly inclined wall portions converging toward a discharge opening and further comprising an elongated generally tubular eductor having inlet and outlet ends and a dust inlet opening intermediate said ends in communication with said hopper baffle discharge opening, means for connecting said inlet end to a source of pressurized air whereby air flow through said eductor is operative to draw dust from said hopper for discharge through said outlet end.

33. The centrifugal air cleaning apparatus of claim 32 further comprising a separator tank including a removable top wall having inlet and outlet openings therethrough, filter means covering said outlet opening and an elongated hose having an inlet end adapted for connection to the outlet end of said eductor and an outlet end adapted for connection to the inlet opening of said separator tank for pneumatic conveyance of dust from said eductor to said separator tank.