Copolyimides, their preparation and the use thereof

• US 5,145,940 A
• Filed: 08/12/1991
• Issued: 09/08/1992
• Est. Priority Date: 08/17/1990
• Status: Expired due to Fees

• Current Assignee: Ciba-Geigy Corporation (Novartis Ag)
• Original Assignee: Ciba-Geigy Corporation (Novartis Ag)
• Inventors: Wernet, Wolfgang, Berger, Joseph
• Primary Examiner(s): Kight, III, John
• Assistant Examiner(s): DODSON, SHELLEY A
• Application Number:
  US07/744,620
• Time in Patent Office: 393 Days
• Field of Search: 528/220, 528/226, 528/229, 528/353, 428/473.5, 430/56, 210/651
• US Class Current: 528/226
• CPC Class Codes: B01D 71/64 Polyimides; Polyamide-imides; Polyester-imides; Polyamide acids or similar polyimide precursors
• CPC Class Codes: B01D 71/641 Polyamide-imides
• CPC Class Codes: C08G 73/1042 Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
• CPC Class Codes: C08G 73/1067 Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
• CPC Class Codes: C08G 73/14 Polyamide-imides
• CPC Class Codes: C09D 179/08 Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
• CPC Class Codes: G03F 7/0387 Polyamides or polyimides
• CPC Class Codes: Y10T 428/31721 Of polyimide

Abstract

Mixtures of salts of organic dicarboxylic acids and organic compounds of non-salt character, dissolved in a C₁ -C₄ alkanol, can be concentrated or separated with a semipermeable membrane made from a copolyimide which contains a first aromatic diamine radical (1) and a second aromatic diamine radical (2) which carries --SO₃ M groups, wherein M is H⊕, a mono- to trivalent metal cation or an ammonium cation. The first amine radical (1) and/or the second diamine radical (2) contains C₁ -C₄ alkyl groups in both o-positions to at least one amino group. These copolyamides are also radiation-sensitive (self-crosslinking) and can be used for the production of protective layers or relief images, development being carried out in an aqueous alkaline medium.

Claims

1. A copolyimide having an inherent viscosity of 0.2 to 3.0 dl/g, measured at 25°

C. in a solution of 0.5% by weight of said copolyimide in N-methylpyrrolidone, and comprising

A) at least one structural repeating unit of aromatic tetracarboxylic acid radicals (a) which contain 10 to 30 carbon atoms and which are unsubstituted or substituted by halogen, nitro, C₁ -C₄ alkyl, C₁ -C₄ alkoxy or phenacyl, and aromatic diamine radicals (b) which contain 6 to 30 carbon atoms and which are unsubstituted or substituted by C₁ -C₄ alkyl or halogen; and

at least one additional optional structural repeating unit of aromatic tricarboxylic acid radicals (c) of 9 to 30 carbon atoms, which radicals are unsubstituted or substituted as for (a), and of identical or different diamine radicals (b), and

B) at least one structural repeating unit of identical or different tetracarboxylic acid radicals (a) and aromatic diamines (d) which contain 6 to 30 carbon atoms and which are unsubstituted or substituted by C₁ -C₄ alkyl, and which contain at least one --SO₃ M group attached to the aromatic nucleus, wherein M is H.sup.⊕

, a mono- to trivalent metal cation, NH₄.sup.⊕

or an organic ammonium cation of 1 to 30 carbon atoms; and

additional optional structural repeating units of identical or different aromatic tricarboxylic acid radicals (c) and identical or different diamine radicals (d), with the proviso that at least one of said diamine radicals (b) or (d) is substituted by C₁ -C₄ alkyl in both ortho-positions to at least one N atom.

2. A copolyimide according to claim 1, wherein the diamine radicals (b) are substituted by C₁ -C₄ alkyl in both ortho-positions to both N atoms.

3. A copolyimide according to claim 1, wherein the diamine radicals (d) are substituted by C₁ -C₄ alkyl in both ortho-positions of both N atoms.

4. A copolyimide according to claim 1, wherein the diamine radicals (b) and (d) are substituted by methyl and/or ethyl in both ortho-positions of both N atoms.

5. A copolyimide according to claim 1, which contains 5 to 95 mol % of component (A) and 95 to 5 mol % of component (B), based on said copolyimide.

6. A copolyimide according to claim 5, which contains 50 to 95 mol % of component (A) and 50 to 5 mol % of component (B).

7. A copolyimide according to claim 1, which comprises

a) structural units of formula I ##STR14## and additional optional structural units of formula II ##STR15## and b) structural units of formula III ##STR16## and additional optional structural units of formula IV ##STR17## wherein R₁ and R₅ are each independently of the other an unsubstituted or substituted tetravalent aromatic radical of 6 to 20 carbon atoms, to which two of the carbonyl groups in ortho- or peri-position are attached,

R₃ and R₇ are each independently of the other an unsubstituted or substituted trivalent aromatic radical of 6 to 20 carbons atoms, to which two carbonyl groups in ortho- or peri-position are attached,

R₂ and R₄ are each independently of the other a divalent aromatic hydrocarbon radical of 6 to 20 carbon atoms which is unsubstituted or substituted by C₁ -C₄ alkyl or halogen and

R₆ and R₈ are each independently of the other a divalent aromatic hydrocarbon radical of 6 to 20 carbon atoms which is unsubstituted or substituted by C₁ -C₄ alkyl and which contains at least one --SO₃ M group, wherein M is H.sup.⊕

, a mono- to trivalent metal cation, NH₄.sup.⊕

or an organic ammonium cation of 1 to 30 carbon atoms, with the proviso that the radicals R₂ and R₄ and/or the radicals R₆ and R₈ are substituted by C₁ -C₄ alkyl in both ortho-positions to at least one N atom.

8. A copolyimide according to claim 7, wherein R₁ and R₅ are each independently of the other radicals of formula ##STR18## wherein two bonds are in ortho-position to each other, R₉ is H or phenacyl, Y₁ is a direct bond, or Y₁ is --CH₂ --, --CH(CH₃)--, --C(CH₃)₂ --, --O--, --S--, --SO--, --SO₂ --, --C(O)O-- or --NR₁₀ --, p is 0 or 1, Y₂ is --CH₂ --, --CH(CH₃)--, --C(CH₃)₂ --, --O--, --S--, --SO--, --SO₂ --, --CO-- or NR₁₀ --, and R₁₀ is H or C₁ -C₆ alkyl.

9. A copolyimide according to claim 7, wherein R₁ and R₅ are each independently of the other radicals of formula ##STR19## wherein two bonds are in ortho-position to each other, Y₁ is a direct bond, or Y₁ is --CH₂ --, --O--, --S-- or --SO₂ --, and Y₂ is a direct bond, --O--, --S-- or --CO--.

10. A copolyimide according to claim 7, wherein R₃ and R₇ are each independently of the other radicals of formula ##STR20## wherein two bonds are attached in ortho-position to each other, and Y₃ is a direct bond, or Y₃ is --S--, --O--, --CH₂ -- or --CO--.

11. A copolyimide according to claim 7, wherein the tetracarboxylic acid radicals R₁ and R₅ and the tricarboxylic acid radicals R₃ and R₇ contain a benzophenone group.

12. A copolyimide according to claim 7, wherein R₂, R₄, R₆ and R₈ are a phenylene, naphthylene or an unbridged or bridged biphenylene radical.

13. A copolyimide according to claim 7, wherein copolyimides of the invention, R₂ and R₄ are each independently of the other an unsubstituted or a chloro-, bromo- or C₁ -C₄ -alkyl-substituted radical of formulae ##STR21## wherein X₁ is a direct bond or X₁ is --CH₂ --, --CH₂)₂, --HC═

CH--, ##STR22## --NR₁₀ --, --N═

N--, --CO--, --O--, --S--, --SO-- or --SO₂, and R₁₀ is H or C₁ -C₆ alkyl, and R₆ and R₈ each independently of the other a radical of formulae ##STR23## wherein X₂ independently has the same meaning as X₁, R₁₁ is C₁ -C₄ alkyl, x is 0, 1, 2 or 3, and M is H.sup.⊕

, NH₄.sup.⊕

, an alkali metal cation or a primary, secondary, tertiary or quaternary ammonium cation of 1 to 24 carbon atoms.

14. A copolyimide according to claim 13, which comprises structural units of formulae I and III, and X₁ and X₂ are each independently of the other a direct bond, or X₁ and X₂ is --CH₂ --, --CH═

CH--, --CO--, --O-- or --S--.

15. A copolyimide according to claim 7, which comprises structural units of formula I and III, wherein R₁ and R₅ are each independently of the other a tetravalent radical of the benzene series which is unsubstituted or substituted by phenacyl, --NO₂ --, --Cl or --Br, or a radical of formula ##STR24## wherein p is 0 or 1 and Y₂ is a direct bond, or

Y₂ is --CH₂ --, --S--, --O-- or --CO--, R₂ in both ortho-positions to at least one amino group is methyl- or ethyl-substituted 1,3- or 1,4-phenylene, or in both o-positions to the amino groups is methyl- or ethyl-substituted 3,3'"'"'- or 4,4'"'"'-diphenylmethanediyl, and R₆ is a radical of formulae ##STR25## wherein X₂ is a direct bond. --CH═

CH-- or --CH₂ --, R₁₁ is methyl and/or ethyl, x is 0, 1, 2 or 3, and M is H.sup.⊕

, NH₄.sup.⊕

, Li.sup.⊕

, Na.sup.⊕

, K.sup.⊕

, Rb.sup.⊕

, Cs.sup.⊕

, primary, secondary, tertiary or quaternary ammonium of 1 to 20 carbon atoms.

16. A copolyimide according to claim 15, wherein R₆ is a radical of formula ##STR26## wherein M is H.sup.⊕

, NH₄.sup.⊕

, Li.sup.⊕

, Na.sup.⊕

, K.sup.⊕

, Rb.sup.⊕

, Cs.sup.⊕

, tertiary or quaternary ammonium of 4 to 20 carbon atoms.

17. A process for the preparation of a copolyimide according to claim 1, which comprises

A) reacting and cyclising at least one tetracarboxylic acid (a'"'"') of 10 to 30 carbon atoms, which is unsubstituted or substituted by halogen, nitro, C₁ -C₄ alkyl, C₁ -C₄ alkoxy or phenacyl, and at least one optional aromatic tricarboxylic acid (c'"'"') of 9 to 30 carbon atoms, which is unsubstituted or substituted as for (a'"'"'), or a polyimide forming derivative thereof,

B) with at least one aromatic diamine (b'"'"') of 6 to 30 carbon atoms, which is unsubstituted or substituted by C₁ -C₄ alkyl or halogen, and with at least one aromatic diamine (d'"'"') of 6 to 30 carbon atoms, which is unsubstituted or substituted by C₁ -C₄ alkyl, and which contains at least one --SO₃ M group attached to the aromatic nucleus, with the proviso that at least one of said diamines (b'"'"') or (d'"'"') is substituted by C₁ -C₄ alkyl in both ortho-positions to at least one amino group.

18. Coated material containing on a support a layer of a copolyamide according to claim 1.