Polymer mixture comprising polyester, glass fibres, flame-retardant and filler; articles formed therefrom

• US 5,147,920 A
• Filed: 04/25/1990
• Issued: 09/15/1992
• Est. Priority Date: 04/27/1989
• Status: Expired due to Term

• Current Assignee: Sabic Innovative Plastics IP BV (Government of Saudi Arabia)
• Original Assignee: General Electric Company
• Inventors: Dekkers, Theodorus A. M., Tabankia, Farshid, Hamersma, Wilhelmus J. L. A.
• Primary Examiner(s): ROBINSON, ELLIS P
• Assistant Examiner(s): Cain, Edward J.
• Application Number:
  US07/514,469
• Time in Patent Office: 874 Days
• Field of Search: 523/351, 524/451, 524/513
• US Class Current: 524/451
• CPC Class Codes: C08K 3/34 Silicon-containing compounds
• CPC Class Codes: C08K 7/14 Glass
• CPC Class Codes: C08L 25/00 Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
• CPC Class Codes: C08L 67/02 Polyesters derived from dicarboxylic acids and dihydroxy compounds C08L67/06 takes precedence

Abstract

The invention relates to polymer mixtures which comprise a polyester, glass fibres, a brominated polystyrene and talcum. By using milled glass fibres a polymer mixture is obtained having a high tracking index, good flame-retarding properties and a great rigidity. The invention also relates to articles formed from such polymer mixtures and to a method of preparing the polymer mixtures according to the invention.

Claims

1. A polymer mixture which comprises A. a polyester having units derived from an alkanediol and an aromatic dicarboxylic acid, B. glass fibres, C. a brominated polystyrene compound as a flameretardant, and D. talcum, characterised in that the polymer mixture comprises milled glass fibres as constituent B.

2. A polymer mixture as claimed in Claim 1, characterised in that, calculated with respect to the sum of the parts by weight of the constituents A, B, C and D, the polymer mixture is composed as follows:

40-50% by weight of A

15-25% by weight of B

6-16% by weight of C and

15-25% by weight of D.

3. A polymer mixture as claimed in Claim 1, characterised in that constituent A is built up for more than 70 mol% of units derived from terephthalic acid and butane-1,4-diol.

4. A polymer mixture as claimed in Claim 1, characterised in that constituent A consists of a mixture of various polyesters.

5. A polymer mixture as claimed in Claim 1, characterised in that the polymer mixture comprises in addition one or more conventionally used additives.

8. Articles formed from the polymer mixture of claim 1.

9. Article formed from the polymer mixture of claim 2.

18. A polymer mixture as claimed in claim 1, wherein the milled glass fiber is of the E type.

19. A polymer mixture as claimed in claim 1, wherein the milled glass fiber has an average diameter of about 10 to about 50 micrometers.

6. A method of preparing a polymer mixture which comprises A. a polyester having units derived from an alkanediol and an aromatic dicarboxylic acid, B. glass fibres, C. a brominated polystyrene and D. talcum, in which the said constituents are compounded in an extruder, characterised in that constituent D. is used in the form of a master batch.

7. A method as claimed in Claim 6, characterised in that constituent D. consists of a master batch of talcum in a styrene-acrylate copolymer.

10. A method of improving the comparative tracking index of a mixture of polyester having units derived from an alkanediol and an aromatic dicarboxylic acid and talcum comprising adding, in combination, an effective amount of brominated polystyrene and milled glass fibers to raise the comparative tracking index of the mixture.

11. The method as claimed in claim 10, wherein the amount of brominated polystyrene and milled glass fibers, in combination, is sufficient to raise the comparative tracking index of the mixture to at least about 550.

12. The method as claimed in claim 10, wherein the amount of brominated polystyrene is about 6 to about 16 percent by weight, and the amount of milled glass fibers is about 15 to about 25 percent by weight based on the sum of the parts by weight of the polyester, the milled glass fibers, the talcum and the brominated polystyrene.

13. The method as claimed in claim 10, wherein the polyester is built up for more than 70 mol % of units derived from terephthalic acid and butane-1,4-diol.

14. The method as claimed in claim 10, wherein the polyester is a mixture of polybutylene terephthalate and polyethylene terephthalate.

15. The method as claimed in claim 10, wherein the talcum is added to the mixture in the form of a master batch containing styrene acrylate copolymer.

16. The method as claimed in claim 10, wherein the polymer mixture comprises with respect to the sum of the parts by weight of the constituents, about 40 to about 50 by weight of polyester, about 15 to about 25 percent by weight of milled glass fibers, and about 6 to about 15 percent by weight of brominated polystyrene and about 15 to about 25 percent by weight of talcum.

17. The method as claimed in claim 10, further comprising adding to the polyester, milled glass fiber, talcum and brominated polystyrene at least one additive selected from the group consisting of stabilizers, pigments, dyes and a compound to enhance the flame retardancy.